Inspection and use preparation of oil and gas boiler. Inspection of the furnace and flue, and the soot and sundries in the furnace and flue shall be removed. Yunnan Waste heat boiler Check the boiler accessories to see if they are in good condition; Whether the cock can rotate easily; Whether the instruments and control devices are in good condition and clean. After inspection, the pressure gauge cock shall be in working condition. Check the automatic control system. Check the auxiliary equipment of oil and gas boiler. Check the combustion equipment to see if the combustion equipment is in good condition; For mechanical transmission system, coal handling system and ballast system, the test steering is normal; The spring of the gearbox shall be properly compressed and lubricated; The indication of coal door gauge is correct. vertical Waste heat boiler manufactor The eagle iron is neat and complete, and the ballast plate is complete. Check the heating surface and ensure that the equipment coupling is firmly connected; V-belt is loose properly; The lubricating oil is in good condition; The cooling water is smooth. After passing the test, install the protective cover, test run separately, and pay attention to the current during idling.
The furnace liner is the combustion chamber of the horizontal gas-fired heat transfer oil furnace. The burner nozzle is placed in the front of the furnace liner, and the high-temperature flue gas generated by combustion extends to the rear, leaving the furnace liner and returning to the space. Generally, the number of times of returning is not more than four, and the common one is the three return heat conduction oil furnace. Yunnan Waste heat boiler This type of heat transfer oil furnace can be divided into dry back type heat transfer oil furnace and full wet back type heat transfer oil furnace according to the structure of the flue gas reentry space at the rear of the furnace. The flue gas reentry space of the dry back heat conduction oil furnace is enclosed by refractory materials; The flue gas reentry space of the full wet back type heat conduction oil furnace is composed of a recuperative chamber immersed in water. In addition, there is a central regenerative heat conduction oil furnace: that is, the back wall of the furnace liner is sealed inside the boiler shell, and the flue gas is turned back to the front from the inner wall around the furnace liner after encountering. This type of heat transfer oil furnace can also be regarded as a full wet back heat transfer oil furnace. vertical Waste heat boiler manufactor Although the dry back heat transfer oil furnace is simple in structure, the refractory material at the rear of the furnace liner is easily damaged, and the rear tube plate is often directly washed by high temperature flue gas. The temperature difference is large, so the dry back heat transfer oil furnace is obsolete. At present, few manufacturers produce it; Although the full wet back heat conduction oil furnace has a complex structure, it avoids the problem of flue gas sealing in the reentry space and is suitable for micro positive pressure combustion.
The hardness of water is mainly formed and expressed by calcium and magnesium, so cation exchange resin (water softener) is generally used to replace Ca2+and Mg2+(the main component forming scale) in the water. With the increase of Ca2+and Mg2+in the resin, the efficiency of the resin to remove Ca2+and Mg2+gradually decreases. Yunnan Waste heat boiler When the resin absorbs a certain amount of calcium and magnesium ions, it must be regenerated. The regeneration process is to wash the resin layer with salt water in the salt tank to replace the hardness ions on the resin. With the regeneration waste liquid discharged out of the tank, the resin will resume its softening and exchange function. vertical Waste heat boiler manufactor Because the hardness of water is mainly formed by calcium and magnesium and represents that the hardness of water is mainly formed by calcium and magnesium and represents the principle of sodium ion exchange softening treatment, which is to exchange the hardness components Ca2+and Mg2+in the water with the Na+in the resin by passing the raw water through the sodium cation exchange resin, so as to absorb Ca2+and Mg2+in the water and soften the water.
During the operation of the gas generator set, the full combustion of gas and air generates a large amount of heat energy. The heat energy is converted into mechanical energy through the crankshaft connecting rod mechanism, and the generator converts this mechanical energy into electrical energy. However, some of the heat energy is still taken away by the exhaust gas and discharged from the cylinder block, resulting in the exhaust gas emission temperature of 500-600 ℃. In order to avoid this part of heat loss, waste heat boiler is used. If the high-temperature waste gas is directly discharged without treatment, it will inevitably cause excessive temperature in the workshop, accelerate the aging of equipment, affect the service life of equipment, and lead to a large use of cooling circulating water for the unit. If the waste heat boiler is installed, it can not only solve the above problems, but also generate steam energy for production and domestic use in the mine, so as to realize the recycling and comprehensive utilization of resources.
System oil drainage: circulate the heat transfer oil between 120 ± 5 to drain the heat transfer oil in the system (if you do not replace the oil, please find a clean container to store it properly). Prepare an appropriate amount of coke removal cleaning agent for the heat transfer oil system, drain the oil in the gas-fired heat transfer oil boiler system, and disconnect the cleaning system from the oil storage tank (close the valve), including the connection between the high-level tank and the oil storage tank. Yunnan Waste heat boiler Residual oil blowing steps: connect the air compressor at the pressure gauge or other places that can be connected, boost the system to 0.3-0.4MPa, and discharge it instantaneously; Repeat this process until the residual oil is blown out. The gas-fired heat transfer oil boiler, circulating pump, and other heat users form a cleaning circulating circuit for decoking and cleaning: add diluted cleaning agent to the system and fill it up to 1/2 of the water level of the high-level tank. Dosage of coke removal cleaning agent: 10~20%, the specific dosage shall be determined according to the scale thickness. Temperature: 90-95, time: 12-72 hours, which can be determined according to the scale thickness. Rinsing and cleaning: after cleaning, drain the residual liquid in the system and add clean water to rinse twice until the coke remover is free of foam and the water is clear. vertical Waste heat boiler manufactor Temperature: 85-95, time: 5-8 hours Water blowing steps: after cleaning, connect the air compressor at the pressure gauge or other places that can be connected, use compressed air to boost the system to 0.3-0.4 MPa, and vent at each low point. Repeat this process until the water is blown out. Waste liquid treatment: the cleaning waste liquid generated in the cleaning process is discharged after being treated in the biochemical tank.