System oil drainage: circulate the heat transfer oil between 120 ± 5 to drain the heat transfer oil in the system (if you do not replace the oil, please find a clean container to store it properly). Prepare an appropriate amount of coke removal cleaning agent for the heat transfer oil system, drain the oil in the gas-fired heat transfer oil boiler system, and disconnect the cleaning system from the oil storage tank (close the valve), including the connection between the high-level tank and the oil storage tank. Jilin Horizontal fuel gas steam generator Residual oil blowing steps: connect the air compressor at the pressure gauge or other places that can be connected, boost the system to 0.3-0.4MPa, and discharge it instantaneously; Repeat this process until the residual oil is blown out. The gas-fired heat transfer oil boiler, circulating pump, and other heat users form a cleaning circulating circuit for decoking and cleaning: add diluted cleaning agent to the system and fill it up to 1/2 of the water level of the high-level tank. Dosage of coke removal cleaning agent: 10~20%, the specific dosage shall be determined according to the scale thickness. Temperature: 90-95, time: 12-72 hours, which can be determined according to the scale thickness. Rinsing and cleaning: after cleaning, drain the residual liquid in the system and add clean water to rinse twice until the coke remover is free of foam and the water is clear. small-scale Horizontal fuel gas steam generator manufactor Temperature: 85-95, time: 5-8 hours Water blowing steps: after cleaning, connect the air compressor at the pressure gauge or other places that can be connected, use compressed air to boost the system to 0.3-0.4 MPa, and vent at each low point. Repeat this process until the water is blown out. Waste liquid treatment: the cleaning waste liquid generated in the cleaning process is discharged after being treated in the biochemical tank.
The main parts of the waste heat boiler can be divided into drum, pipe, header, membrane wall, tube panel, tube box, etc. These parts are the parts with specific process requirements in the waste heat boiler. Jilin Horizontal fuel gas steam generator For example, the drum should go through metal flaw detection, heat treatment, hydrostatic test and other processes to improve the stability of the waste heat boiler. At the same time, because the header needs high sealing, manual welding is required, and the welding quality needs to be tested. It can be seen that due to the complexity of the working environment of the waste heat boiler, it has special requirements for its internal structural members. small-scale Horizontal fuel gas steam generator manufactor In the process of designing and manufacturing the waste heat boiler, the process designer should consider the advantages and disadvantages of various processes, and then select a reasonable process to complete the manufacturing of the waste heat boiler. For example, the serpentine parts in the waste heat boiler cannot be bent automatically by the machine, so they can only be bent manually.
As is known to all, the boiler using sensible heat of various waste gases and waste heat after waste incineration as heat source is called waste heat boiler, also called waste heat boiler. Therefore, the country advocates vigorously developing waste heat utilization, energy conservation and emission reduction, which plays a positive role in protecting energy and improving the quality of human living environment. Jilin Horizontal fuel gas steam generator In the design of waste heat boiler, how to reasonably divide the temperature range is the basis for reasonably arranging the heating surface of waste heat boiler and making maximum use of waste heat. Under the condition of a given exhaust gas temperature at the inlet of the waste heat boiler, there are two requirements for the exhaust gas temperature. One is to limit the exhaust gas temperature, which is required to be within a reasonable range; The other is that the exhaust gas temperature is not limited, requiring greater use of waste heat. small-scale Horizontal fuel gas steam generator manufactor In either case, for medium and low temperature waste heat utilization, the narrow point temperature difference directly affects the evaporation capacity of the waste heat boiler and the layout of the heating surface. Narrow point temperature difference, also known as node temperature difference, is a small temperature difference between evaporator outlet flue gas and heated saturated water vapor during heat exchange. With the change of narrow point temperature difference, the relative total heat exchange area, relative evaporation capacity and relative exhaust gas temperature of the waste heat boiler also change.
In the chemical industry, the electric heating heat conduction oil furnace is used for distillation, evaporation, polymerization, condensation, steel gate, fatliquoring, monotony, melting, dehydrogenation, forced heat preservation, and the heating of equipment composed of pesticides, intermediates, antioxidants, surfactants, spices, etc. Jilin Horizontal fuel gas steam generator In the plastic and rubber industries, the electric heating heat conduction oil furnace should be used for heating and insulation of hot pressing, hot rolling, kneading, kneading, internal mixing, vulcanization molding, jet injection molding machine, slurry mixer, conveyor belt dryer, screw kneading machine and mold. In metallurgy, machining and casting industries, electric heating heat conduction oil furnaces are used to heat metal degreasing tanks, dewar tanks, electric gate valves, cleaning tanks, electroplating tanks, aluminum plate oxidation tanks, electrode manufacturing, shower heat treatment equipment, phosphate treatment equipment, baking machine rooms, sand core drying, varnish spraying and monotonous equipment. small-scale Horizontal fuel gas steam generator manufactor In the food industry, the electric heating heat conduction oil furnace should be used for bread baking equipment, biscuit food baking equipment, candy production equipment, grain monotone equipment, cooking oil pressing and refining equipment, distillation pot, autoclave, conveyor belt dryer electric heater equipment.
In daily life, pressure vessels are divided into those in contact with fire sources and those not in contact with fire sources. In fact, pressure vessels also need anti-corrosion in daily life. For the anti-corrosion of pressure vessels, we need to do the following. Jilin Horizontal fuel gas steam generator First, check the structure of its equipment components, safety valves, bursting discs, emergency vent valves and other collective Yixing pressure tanks to see if there is any corrosion. Once corrosion occurs, measures should be taken in a timely manner. Anti rust paint should be painted before the equipment is used. After use, it should be cleaned in a timely manner to ensure the cleanliness of the equipment. small-scale Horizontal fuel gas steam generator manufactor Secondly, it is necessary to protect the safety device of the pressure vessel. The safety device is an important device of the pressure vessel. Good protection should be carried out. Good maintenance should be carried out before and after use. It is necessary to apply lubricating oil and antirust paint.