As is known to all, the boiler using sensible heat of various waste gases and waste heat after waste incineration as heat source is called waste heat boiler, also called waste heat boiler. Therefore, the country advocates vigorously developing waste heat utilization, energy conservation and emission reduction, which plays a positive role in protecting energy and improving the quality of human living environment. Shanxi Waste heat boiler In the design of waste heat boiler, how to reasonably divide the temperature range is the basis for reasonably arranging the heating surface of waste heat boiler and making maximum use of waste heat. Under the condition of a given exhaust gas temperature at the inlet of the waste heat boiler, there are two requirements for the exhaust gas temperature. One is to limit the exhaust gas temperature, which is required to be within a reasonable range; The other is that the exhaust gas temperature is not limited, requiring greater use of waste heat. small-scale Waste heat boiler how much In either case, for medium and low temperature waste heat utilization, the narrow point temperature difference directly affects the evaporation capacity of the waste heat boiler and the layout of the heating surface. Narrow point temperature difference, also known as node temperature difference, is a small temperature difference between evaporator outlet flue gas and heated saturated water vapor during heat exchange. With the change of narrow point temperature difference, the relative total heat exchange area, relative evaporation capacity and relative exhaust gas temperature of the waste heat boiler also change.

When using stainless steel storage tank, cracks appear on the head. If it is not handled in time, it will be dangerous, and how to handle this situation will be explained. Shanxi Waste heat boiler Firstly, the cracks in the stainless steel tank can were removed by polishing. After grinding, pits that do not need repair welding and do not affect the grading shall be formed within the allowable range. Otherwise, repair welding shall be carried out. The position of surface crack defect shall be determined by surface penetration defect detection, and the welding repair shall be completed. The horizontal gas tank shall be repaired, and the weld and surrounding materials shall be repaired. After that, argon tungsten arc welding shall be used for repair welding. small-scale Waste heat boiler how much Tungsten argon arc welding shall be adopted for welding repair. It is suitable for back welding or skip welding, small size multi-layer and multi pass non rotating welding to avoid overheating of the weld. Water cooling measures are adopted. The defects of stainless steel storage tanks shall be removed by grinding with angular grinding wheel with conical grinding rod. Note that the abrasive grains of the grinding wheel should be perpendicular to the crack length. If the defect is deep, crack stop holes shall be drilled at both ends of the defect to prevent the crack from expanding with the grinding process. According to the inspection, in the stainless steel storage tank with primary side inspection, there are cracks at the head welds, and these defective welds have different edge bite degrees. Do not panic when the stainless steel tank can has cracks. The oil tank works. The above measures can be taken to solve this problem.

The boiler adopts the combustion equipment suitable for the combustion of biomass fuel - reciprocating grate. In the structural design of the boiler, the furnace space of the boiler is larger than that of the traditional boiler, and the reasonable arrangement of the secondary air is conducive to the full combustion of a large amount of volatile matter released instantaneously during the combustion of biomass fuel. The boiler can be equipped with oil (gas) ignition burner to realize ignition automation. Shanxi Waste heat boiler The feeding, combustion, slag removal, water supply and ignition of the boiler can be automatically controlled, and the operation is convenient. The boiler is equipped with an automatic ash cleaning device, which can remove the ash on the heating surface of the boiler in time to ensure the efficient and stable operation of the boiler. The tail of the boiler is equipped with an economizer, or an air preheater according to the user's needs. Compared with traditional boilers, the boiler has higher efficiency and lower exhaust gas temperature. High efficiency thermal insulation materials are used, the boiler surface temperature is low, and the heat dissipation loss can be ignored. small-scale Waste heat boiler how much All pressure parts are made of excellent boiler steel in strict accordance with Chinese national codes and standards. Each boiler shall be strictly inspected and tested before leaving the factory, including hydrostatic test and X-ray inspection. Manholes, inspection doors, fire observation holes, etc. are set to facilitate maintenance. The major characteristics of biomass boiler are: energy conservation, environmental protection, and easy installation and use.

System oil drainage: circulate the heat transfer oil between 120 ± 5 to drain the heat transfer oil in the system (if you do not replace the oil, please find a clean container to store it properly). Prepare an appropriate amount of coke removal cleaning agent for the heat transfer oil system, drain the oil in the gas-fired heat transfer oil boiler system, and disconnect the cleaning system from the oil storage tank (close the valve), including the connection between the high-level tank and the oil storage tank. Shanxi Waste heat boiler Residual oil blowing steps: connect the air compressor at the pressure gauge or other places that can be connected, boost the system to 0.3-0.4MPa, and discharge it instantaneously; Repeat this process until the residual oil is blown out. The gas-fired heat transfer oil boiler, circulating pump, and other heat users form a cleaning circulating circuit for decoking and cleaning: add diluted cleaning agent to the system and fill it up to 1/2 of the water level of the high-level tank. Dosage of coke removal cleaning agent: 10~20%, the specific dosage shall be determined according to the scale thickness. Temperature: 90-95, time: 12-72 hours, which can be determined according to the scale thickness. Rinsing and cleaning: after cleaning, drain the residual liquid in the system and add clean water to rinse twice until the coke remover is free of foam and the water is clear. small-scale Waste heat boiler how much Temperature: 85-95, time: 5-8 hours Water blowing steps: after cleaning, connect the air compressor at the pressure gauge or other places that can be connected, use compressed air to boost the system to 0.3-0.4 MPa, and vent at each low point. Repeat this process until the water is blown out. Waste liquid treatment: the cleaning waste liquid generated in the cleaning process is discharged after being treated in the biochemical tank.

Most people may already know something about flue gas waste heat recovery, because they have already explained a lot about it. In order to let you know the relevant knowledge of flue gas waste heat recovery, the following is a brief introduction to the two methods commonly used for recovery. Shanxi Waste heat boiler Two methods are usually adopted for flue gas waste heat recovery: one is to preheat the workpiece; The other is to preheat air for combustion support. The flue gas preheating workpiece needs to occupy a large volume for heat exchange, which is often limited by the operation site (this method cannot be used for furnaces that are used intermittently). small-scale Waste heat boiler how much Preheating air for combustion support is a good method. It is generally configured on the heating furnace, which can also strengthen combustion, speed up the temperature rise of the furnace, and improve the thermal performance of the furnace. This can not only meet the requirements of the process, but also achieve significant comprehensive energy-saving effect.

Waste heat boiler is a kind of industrial equipment. Although the equipment is simple to operate, it also needs special attention in practical application. Shanxi Waste heat boiler So what should we pay attention to when it runs? Generally, when using waste heat boiler, we need to pay attention to prevent misfire. Due to the excessive output of the burner, the flame will disengage from the burner, resulting in incomplete combustion. A large amount of mixed gas in the furnace may cause explosion, and backfire should also be prevented. Due to the low output, the flame will retract into the burner, resulting in unstable flame flameout small-scale Waste heat boiler how much If the combustible gas continues to enter the limit, it may cause explosion. After ignition, pay attention to adjust the combustion gas flow, stabilize the burner pressure, so that the flame can burn stably. In order to reduce the smoke from the chimney and pollute the environment, smoke suppression and dust removal devices should be installed.