Waste heat boilers are widely used in high energy consumption industries. There are two common types of waste heat boilers: one is used to recover the exhaust gas emitted by ordinary boilers, such as fuel fired and gas-fired boilers, biomass fired boilers, etc. The temperature of the exhaust gas from ordinary boilers is about 600 ℃, which is not too high, Therefore, the requirements for waste heat recovery boiler are relatively low. Sichuan Fuel oil steam generator The other is industrial waste heat recovery boiler, such as building materials industry, chemical industry, steel making industry, etc. The temperature of waste gas and waste heat in these industries is high, and the recovery and utilization are also quite valuable. small-scale Fuel oil steam generator factory Henan Yuji Boiler Vessel Manufacturing Co., Ltd., founded in 2005, is located at No. 8, Jizhong Road, Xiaoji Town, Xinxiang County, Henan Province. It is a comprehensive enterprise of boiler and pressure vessel, mainly engaged in the manufacturing of boilers and pressure vessels, with technological innovation as the core, integrating the design, manufacturing, sales, installation, transformation and maintenance of boilers and pressure vessels.

When using stainless steel storage tank, cracks appear on the head. If it is not handled in time, it will be dangerous, and how to handle this situation will be explained. Sichuan Fuel oil steam generator Firstly, the cracks in the stainless steel tank can were removed by polishing. After grinding, pits that do not need repair welding and do not affect the grading shall be formed within the allowable range. Otherwise, repair welding shall be carried out. The position of surface crack defect shall be determined by surface penetration defect detection, and the welding repair shall be completed. The horizontal gas tank shall be repaired, and the weld and surrounding materials shall be repaired. After that, argon tungsten arc welding shall be used for repair welding. small-scale Fuel oil steam generator factory Tungsten argon arc welding shall be adopted for welding repair. It is suitable for back welding or skip welding, small size multi-layer and multi pass non rotating welding to avoid overheating of the weld. Water cooling measures are adopted. The defects of stainless steel storage tanks shall be removed by grinding with angular grinding wheel with conical grinding rod. Note that the abrasive grains of the grinding wheel should be perpendicular to the crack length. If the defect is deep, crack stop holes shall be drilled at both ends of the defect to prevent the crack from expanding with the grinding process. According to the inspection, in the stainless steel storage tank with primary side inspection, there are cracks at the head welds, and these defective welds have different edge bite degrees. Do not panic when the stainless steel tank can has cracks. The oil tank works. The above measures can be taken to solve this problem.

As a pressure vessel, waste heat boiler shall be used reasonably and managed scientifically in the process of use to avoid safety accidents caused by improper use and management. The quality of water is one of the important factors affecting the service life and safe operation of waste heat boiler. The quality of water added into the boiler directly affects the normal operation of waste heat boiler. Sichuan Fuel oil steam generator The normal delivery of water is the lifeblood of normal boiler use. If the boiler is short of water, it is bound to cause major safety accidents and fatal damage to the boiler. Therefore, it is necessary to ensure continuous and stable water transmission during boiler operation. small-scale Fuel oil steam generator factory Regardless of the tonnage of the waste heat boiler, the lower configuration of the boiler electric control shall ensure the continuous operation of the boiler water pump, and the water supply pipeline shall be equipped with a water supply regulating valve with good regulation characteristics to control the water supply flow according to the level of the boiler. In addition, in order to ensure that the normal delivery of water will not be affected by the pump failure, a standby pump should be ensured.

The waste heat boiler is composed of drum, movable smoke hood, feeding pipe groove, oxygen lance mouth, furnace mouth section flue, inclined section 1 flue, inclined section 2 flue, last section 1 flue, last section 2 flue, nitrogen sealing device and nitrogen sealing plug, manhole, micro differential pressure tapping device, flue support and hanger. Sichuan Fuel oil steam generator Unlike conventional boilers, waste heat boilers do not produce combustion process and do not have combustion related equipment. Essentially, they are just gas water/steam heat exchangers. The waste heat boiler is divided into six circulation loops. Each circulation loop is composed of downcomer and riser. The feed water of each section of flue is introduced from the drum through downcomer to the lower header of each flue, and then enters into each heating surface. The water passes through the heating surface and generates steam into the header, and then is introduced into the drum through the riser. small-scale Fuel oil steam generator factory The needle tube waste heat recovery device is a special high-efficient energy-saving product specially designed for waste heat recovery of flue gas. The heat recovery boiler uses needle shaped tubes to strengthen the heat elements to expand the heating surface. The heating surface on the water pipe smoke side can be greatly increased. At the same time, the smoke will form strong turbulence when passing through the needle shaped tube surface, which will improve the heat transfer efficiency and reduce the soot accumulation.

The hardness of water is mainly formed and expressed by calcium and magnesium, so cation exchange resin (water softener) is generally used to replace Ca2+and Mg2+(the main component forming scale) in the water. With the increase of Ca2+and Mg2+in the resin, the efficiency of the resin to remove Ca2+and Mg2+gradually decreases. Sichuan Fuel oil steam generator When the resin absorbs a certain amount of calcium and magnesium ions, it must be regenerated. The regeneration process is to wash the resin layer with salt water in the salt tank to replace the hardness ions on the resin. With the regeneration waste liquid discharged out of the tank, the resin will resume its softening and exchange function. small-scale Fuel oil steam generator factory Because the hardness of water is mainly formed by calcium and magnesium and represents that the hardness of water is mainly formed by calcium and magnesium and represents the principle of sodium ion exchange softening treatment, which is to exchange the hardness components Ca2+and Mg2+in the water with the Na+in the resin by passing the raw water through the sodium cation exchange resin, so as to absorb Ca2+and Mg2+in the water and soften the water.

The flue gas waste heat recovery device also has the following characteristics: 1. Energy saving. It uses new heat exchange fins and heat exchange elements to make heat exchange more fully, and the exhaust gas temperature can be reduced to 40 ℃~80 ℃; The boiler efficiency can be increased by 6~15%, and the condensate drainage structure can fully recover the latent heat in the flue gas, with remarkable energy-saving effect. Sichuan Fuel oil steam generator Due to the special structure, the total pressure drop is small and the power consumption is small, that is, the smoke pressure drop is small and meets the system requirements. 2. Beautiful. Due to the use of efficient heat exchange elements and reasonable structural configuration, this product has the characteristics of compact structure, small size, beautiful appearance, etc. small-scale Fuel oil steam generator factory Durable. The heat exchange tube of the flue gas waste heat recovery device is made of stainless steel aluminum fins for efficient anti-corrosion. The thermal stress, anti-corrosion performance and strength are fully considered when the equipment is manufactured, which can ensure the safety, reliability and stability of the equipment, with a service life of more than 25 years.