As is known to all, the boiler using sensible heat of various waste gases and waste heat after waste incineration as heat source is called waste heat boiler, also called waste heat boiler. Therefore, the country advocates vigorously developing waste heat utilization, energy conservation and emission reduction, which plays a positive role in protecting energy and improving the quality of human living environment. Anhui Waste heat boiler In the design of waste heat boiler, how to reasonably divide the temperature range is the basis for reasonably arranging the heating surface of waste heat boiler and making maximum use of waste heat. Under the condition of a given exhaust gas temperature at the inlet of the waste heat boiler, there are two requirements for the exhaust gas temperature. One is to limit the exhaust gas temperature, which is required to be within a reasonable range; The other is that the exhaust gas temperature is not limited, requiring greater use of waste heat. small-scale Waste heat boiler manufactor In either case, for medium and low temperature waste heat utilization, the narrow point temperature difference directly affects the evaporation capacity of the waste heat boiler and the layout of the heating surface. Narrow point temperature difference, also known as node temperature difference, is a small temperature difference between evaporator outlet flue gas and heated saturated water vapor during heat exchange. With the change of narrow point temperature difference, the relative total heat exchange area, relative evaporation capacity and relative exhaust gas temperature of the waste heat boiler also change.

When the boiler is shut down, the temperature of the heat transfer oil can be reduced to below 70 ℃ before the shutdown of the hot oil pump. In case of sudden power failure, extinguish the fire immediately, and then implement the operating procedures. Otherwise, the furnace tube will be burned out and the loss will be large. According to the type of heat transfer oil boiler, heat transfer oil shall be reasonably selected to prevent overheating. Anhui Waste heat boiler When purchasing unqualified heat transfer oil, do not save money or mix heat transfer oil indiscriminately. Otherwise, the consequences will be very serious. Prevent the oxidation of heat transfer oil. The strict heat transfer oil is more than 50 degrees in contact with the air, which will make the heat transfer oil crack. Its speed is amazing, and the consequences are relatively serious. After normal operation, the test crew needs to close the exhaust valve on the auxiliary exhaust pipe. After 6 months of use, the heat transfer oil must be sampled and tested according to the instructions. If problems are found, the heat transfer oil must be replaced immediately. small-scale Waste heat boiler manufactor However, it should be noted that different types of heat transfer oil should not be mixed. The circulation speed of the heat transfer oil should not be less than 1.5m/s. Due to the excessive temperature difference between some entrances and exits, the original design requirements were destroyed, the heat transfer oil could not maintain the original circulation state, the boundary layer became thicker, and the thermal resistance became larger, making the furnace wall exceed the oil film temperature, leading to carbon deposition, cracking, polymerization, coking, and even burning through the furnace tube.

To understand the advantages and disadvantages of hot blast stove and hot water stove, we should start from the working principles of the two boilers. The hot water boiler can increase the indoor temperature by burning hot water, circulating hot water, heat dissipation, etc. General purpose (radiators, floor heating pipes, water heating air conditioners are generally used for heating in families, enterprises and institutions). Anhui Waste heat boiler The hot blast stove can increase the indoor temperature by heating the air. Generally, a hot channel wind belt is required. It is generally used for workshop, breeding, planting and special heating or drying. Most areas in northern China are cold, such as the three northeastern provinces, Inner Mongolia, Xinjiang and other cities. The colder temperature is more than minus 40 degrees Celsius. There are hot water boilers and steam boilers for heating. Its disadvantage is that it is afraid of circulatory system failure or power failure. small-scale Waste heat boiler manufactor Once the power failure exceeds two to three hours, if the insulation is not good, the pipeline will freeze. The heating of hot blast furnace is not frozen, and the temperature can be set. It can save 40% energy than hot water heating and 50% energy than steam boiler heating. This comparison is practical. The hot blast stove does not need to apply for a use certificate, the steam boiler and pressure hot water boiler need to apply for a use certificate, and the functional department also needs to carry out annual inspection every year, but also has to bear the cost.

The flue gas waste heat recovery device also has the following characteristics: 1. Energy saving. It uses new heat exchange fins and heat exchange elements to make heat exchange more fully, and the exhaust gas temperature can be reduced to 40 ℃~80 ℃; The boiler efficiency can be increased by 6~15%, and the condensate drainage structure can fully recover the latent heat in the flue gas, with remarkable energy-saving effect. Anhui Waste heat boiler Due to the special structure, the total pressure drop is small and the power consumption is small, that is, the smoke pressure drop is small and meets the system requirements. 2. Beautiful. Due to the use of efficient heat exchange elements and reasonable structural configuration, this product has the characteristics of compact structure, small size, beautiful appearance, etc. small-scale Waste heat boiler manufactor Durable. The heat exchange tube of the flue gas waste heat recovery device is made of stainless steel aluminum fins for efficient anti-corrosion. The thermal stress, anti-corrosion performance and strength are fully considered when the equipment is manufactured, which can ensure the safety, reliability and stability of the equipment, with a service life of more than 25 years.

The existing industrial boiler flue gas waste heat recovery equipment mainly includes tubular heat exchanger and full heat pipe heat exchanger. Tube and tube heat exchanger can be composed of finned tube bundles. The advantage of finned tube is that it can withstand higher temperature, but has low heat transfer coefficient and large floor area. Anhui Waste heat boiler The flue gas of industrial boilers contains sulfur and other acidic substances. In the low temperature zone (flue gas outlet section), the temperature may be lower than the dew point of the acidic substances. The acidic substances will dew on the pipe wall, corrode the shell of the fin tube. The fin tube heat exchanger has poor operating reliability and low service life. small-scale Waste heat boiler manufactor The total heat pipe heat exchanger of boiler flue gas waste heat recovery equipment is composed of heat pipe bundles. Its shell is made of multi-layer composite materials. The heat pipe structure is complex, the cost is relatively expensive, the service life is short, and the steel consumption is large. It is difficult for users to accept it, and it is difficult to promote its application in production. The composite heat pipe heater not only takes into account the heat exchange effect, but also takes into account the economic affordability of the investors in production, which is particularly suitable for the current situation in China's industrial production.