When the boiler is shut down, the temperature of the heat transfer oil can be reduced to below 70 ℃ before the shutdown of the hot oil pump. In case of sudden power failure, extinguish the fire immediately, and then implement the operating procedures. Otherwise, the furnace tube will be burned out and the loss will be large. According to the type of heat transfer oil boiler, heat transfer oil shall be reasonably selected to prevent overheating. Jinan Gas fired hot blast stove When purchasing unqualified heat transfer oil, do not save money or mix heat transfer oil indiscriminately. Otherwise, the consequences will be very serious. Prevent the oxidation of heat transfer oil. The strict heat transfer oil is more than 50 degrees in contact with the air, which will make the heat transfer oil crack. Its speed is amazing, and the consequences are relatively serious. After normal operation, the test crew needs to close the exhaust valve on the auxiliary exhaust pipe. After 6 months of use, the heat transfer oil must be sampled and tested according to the instructions. If problems are found, the heat transfer oil must be replaced immediately. small-scale Gas fired hot blast stove factory However, it should be noted that different types of heat transfer oil should not be mixed. The circulation speed of the heat transfer oil should not be less than 1.5m/s. Due to the excessive temperature difference between some entrances and exits, the original design requirements were destroyed, the heat transfer oil could not maintain the original circulation state, the boundary layer became thicker, and the thermal resistance became larger, making the furnace wall exceed the oil film temperature, leading to carbon deposition, cracking, polymerization, coking, and even burning through the furnace tube.
High heat exchange efficiency. The fusion rate at the contact is more than 95%, the contact thermal resistance is small, and the thermal conductivity is good. Low flow resistance. Jinan Gas fired hot blast stove Since H-shaped finned tubes are similar to square structures, after being assembled into heat exchangers, the tubes are divided into many small channels by fins, which has a certain uniform effect on the air flow. The air flow is similar to longitudinal downstream flow, and the air flow resistance is relatively small. However, spiral finned tubes have strong air flow disturbance, high turbulence, and large air flow resistance due to the directivity of the fins. Less ash. The flue gas contains fly ash, which is easy to deposit on the windward side and leeward side of the pipe bundle. The H-shaped fin tube bundle has the characteristics of uniform flow and downstream flow, so it is not easy to cause serious local ash deposition, and the fly ash can be taken away with the air flow in time. Therefore, compared with spiral finned tube heat exchanger, H-type finned tube heat exchanger has less ash deposition. small-scale Gas fired hot blast stove factory Small size and low weight. H-shaped finned tube has high area expansion rate, less ash deposition, and high heat transfer efficiency. When the heat transfer capacity is equal, the space occupied by the heat exchanger can be small. For reconstruction projects, the heat exchange area can be arranged as much as possible in the limited space to reduce the exhaust gas temperature, improve the waste heat recovery efficiency, or increase the maintenance space to facilitate maintenance.
The air storage tank in the air source system shall be installed behind the rear cooler, so as to prevent oil vapor and liquid water from gathering in the tank and reduce potential safety hazards as far as possible; The lower temperature of other air stored in the tank can also reduce the volume of the body. Jinan Gas fired hot blast stove When connected with screw compressor and other air supply equipment, the air receiver can be installed behind the dryer. At this moment, the air entering the air receiver is dry and there is no condensate in the tank. The air tank is a pressure vessel, and each air tank shall be equipped with safety valve, pressure gauge and other necessary safety supervision equipment. small-scale Gas fired hot blast stove factory The application and maintenance shall strictly comply with the relevant provisions of pressure vessels; The air tank shall be equipped with a manhole or hand hole for maintenance, and the lower part of the tank shall be equipped with a drain valve, which shall be regularly drained; The air storage tank is usually installed outdoors, so it should be protected from direct sunlight and there should be no high temperature heat source nearby.
System oil drainage: circulate the heat transfer oil between 120 ± 5 to drain the heat transfer oil in the system (if you do not replace the oil, please find a clean container to store it properly). Prepare an appropriate amount of coke removal cleaning agent for the heat transfer oil system, drain the oil in the gas-fired heat transfer oil boiler system, and disconnect the cleaning system from the oil storage tank (close the valve), including the connection between the high-level tank and the oil storage tank. Jinan Gas fired hot blast stove Residual oil blowing steps: connect the air compressor at the pressure gauge or other places that can be connected, boost the system to 0.3-0.4MPa, and discharge it instantaneously; Repeat this process until the residual oil is blown out. The gas-fired heat transfer oil boiler, circulating pump, and other heat users form a cleaning circulating circuit for decoking and cleaning: add diluted cleaning agent to the system and fill it up to 1/2 of the water level of the high-level tank. Dosage of coke removal cleaning agent: 10~20%, the specific dosage shall be determined according to the scale thickness. Temperature: 90-95, time: 12-72 hours, which can be determined according to the scale thickness. Rinsing and cleaning: after cleaning, drain the residual liquid in the system and add clean water to rinse twice until the coke remover is free of foam and the water is clear. small-scale Gas fired hot blast stove factory Temperature: 85-95, time: 5-8 hours Water blowing steps: after cleaning, connect the air compressor at the pressure gauge or other places that can be connected, use compressed air to boost the system to 0.3-0.4 MPa, and vent at each low point. Repeat this process until the water is blown out. Waste liquid treatment: the cleaning waste liquid generated in the cleaning process is discharged after being treated in the biochemical tank.
The hardness of water is mainly formed and expressed by calcium and magnesium, so cation exchange resin (water softener) is generally used to replace Ca2+and Mg2+(the main component forming scale) in the water. With the increase of Ca2+and Mg2+in the resin, the efficiency of the resin to remove Ca2+and Mg2+gradually decreases. Jinan Gas fired hot blast stove When the resin absorbs a certain amount of calcium and magnesium ions, it must be regenerated. The regeneration process is to wash the resin layer with salt water in the salt tank to replace the hardness ions on the resin. With the regeneration waste liquid discharged out of the tank, the resin will resume its softening and exchange function. small-scale Gas fired hot blast stove factory Because the hardness of water is mainly formed by calcium and magnesium and represents that the hardness of water is mainly formed by calcium and magnesium and represents the principle of sodium ion exchange softening treatment, which is to exchange the hardness components Ca2+and Mg2+in the water with the Na+in the resin by passing the raw water through the sodium cation exchange resin, so as to absorb Ca2+and Mg2+in the water and soften the water.
In daily life, pressure vessels are divided into those in contact with fire sources and those not in contact with fire sources. In fact, pressure vessels also need anti-corrosion in daily life. For the anti-corrosion of pressure vessels, we need to do the following. Jinan Gas fired hot blast stove First, check the structure of its equipment components, safety valves, bursting discs, emergency vent valves and other collective Yixing pressure tanks to see if there is any corrosion. Once corrosion occurs, measures should be taken in a timely manner. Anti rust paint should be painted before the equipment is used. After use, it should be cleaned in a timely manner to ensure the cleanliness of the equipment. small-scale Gas fired hot blast stove factory Secondly, it is necessary to protect the safety device of the pressure vessel. The safety device is an important device of the pressure vessel. Good protection should be carried out. Good maintenance should be carried out before and after use. It is necessary to apply lubricating oil and antirust paint.