As a pressure vessel, waste heat boiler shall be used reasonably and managed scientifically in the process of use to avoid safety accidents caused by improper use and management. The quality of water is one of the important factors affecting the service life and safe operation of waste heat boiler. The quality of water added into the boiler directly affects the normal operation of waste heat boiler. Tianjin Horizontal fuel gas steam generator The normal delivery of water is the lifeblood of normal boiler use. If the boiler is short of water, it is bound to cause major safety accidents and fatal damage to the boiler. Therefore, it is necessary to ensure continuous and stable water transmission during boiler operation. vertical Horizontal fuel gas steam generator how much Regardless of the tonnage of the waste heat boiler, the lower configuration of the boiler electric control shall ensure the continuous operation of the boiler water pump, and the water supply pipeline shall be equipped with a water supply regulating valve with good regulation characteristics to control the water supply flow according to the level of the boiler. In addition, in order to ensure that the normal delivery of water will not be affected by the pump failure, a standby pump should be ensured.

System oil drainage: circulate the heat transfer oil between 120 ± 5 to drain the heat transfer oil in the system (if you do not replace the oil, please find a clean container to store it properly). Prepare an appropriate amount of coke removal cleaning agent for the heat transfer oil system, drain the oil in the gas-fired heat transfer oil boiler system, and disconnect the cleaning system from the oil storage tank (close the valve), including the connection between the high-level tank and the oil storage tank. Tianjin Horizontal fuel gas steam generator Residual oil blowing steps: connect the air compressor at the pressure gauge or other places that can be connected, boost the system to 0.3-0.4MPa, and discharge it instantaneously; Repeat this process until the residual oil is blown out. The gas-fired heat transfer oil boiler, circulating pump, and other heat users form a cleaning circulating circuit for decoking and cleaning: add diluted cleaning agent to the system and fill it up to 1/2 of the water level of the high-level tank. Dosage of coke removal cleaning agent: 10~20%, the specific dosage shall be determined according to the scale thickness. Temperature: 90-95, time: 12-72 hours, which can be determined according to the scale thickness. Rinsing and cleaning: after cleaning, drain the residual liquid in the system and add clean water to rinse twice until the coke remover is free of foam and the water is clear. vertical Horizontal fuel gas steam generator how much Temperature: 85-95, time: 5-8 hours Water blowing steps: after cleaning, connect the air compressor at the pressure gauge or other places that can be connected, use compressed air to boost the system to 0.3-0.4 MPa, and vent at each low point. Repeat this process until the water is blown out. Waste liquid treatment: the cleaning waste liquid generated in the cleaning process is discharged after being treated in the biochemical tank.

You will find that the characteristics of industrial boiler equipment are obvious. When designing industrial boilers, they should be regularly maintained. Vertical boilers have obvious characteristics Tianjin Horizontal fuel gas steam generator The combustion part adopts a double-layer grate combustion chamber, which has fast temperature rise and pressure rise, reasonable overall layout, good heat transfer, sufficient combustion, smoke suppression and dust removal for unburned gas after secondary combustion, and is one of the smaller steam and heating equipment. vertical Horizontal fuel gas steam generator how much The characteristics of the whole industrial boiler are obvious, with high thermal efficiency and sufficient steam. The whole industrial boiler is equipped with excellent safety valve, pressure regulator, low water level and other multiple protection devices, which can effectively ensure the safe operation of the boiler. Moreover, industrial boiler equipment is compact in structure, small in floor area, elegant in shape and bright in color. Therefore, it plays an important role in many large factories and coal mining enterprises.

The main parts of the waste heat boiler can be divided into drum, pipe, header, membrane wall, tube panel, tube box, etc. These parts are the parts with specific process requirements in the waste heat boiler. Tianjin Horizontal fuel gas steam generator For example, the drum should go through metal flaw detection, heat treatment, hydrostatic test and other processes to improve the stability of the waste heat boiler. At the same time, because the header needs high sealing, manual welding is required, and the welding quality needs to be tested. It can be seen that due to the complexity of the working environment of the waste heat boiler, it has special requirements for its internal structural members. vertical Horizontal fuel gas steam generator how much In the process of designing and manufacturing the waste heat boiler, the process designer should consider the advantages and disadvantages of various processes, and then select a reasonable process to complete the manufacturing of the waste heat boiler. For example, the serpentine parts in the waste heat boiler cannot be bent automatically by the machine, so they can only be bent manually.

To understand the advantages and disadvantages of hot blast stove and hot water stove, we should start from the working principles of the two boilers. The hot water boiler can increase the indoor temperature by burning hot water, circulating hot water, heat dissipation, etc. General purpose (radiators, floor heating pipes, water heating air conditioners are generally used for heating in families, enterprises and institutions). Tianjin Horizontal fuel gas steam generator The hot blast stove can increase the indoor temperature by heating the air. Generally, a hot channel wind belt is required. It is generally used for workshop, breeding, planting and special heating or drying. Most areas in northern China are cold, such as the three northeastern provinces, Inner Mongolia, Xinjiang and other cities. The colder temperature is more than minus 40 degrees Celsius. There are hot water boilers and steam boilers for heating. Its disadvantage is that it is afraid of circulatory system failure or power failure. vertical Horizontal fuel gas steam generator how much Once the power failure exceeds two to three hours, if the insulation is not good, the pipeline will freeze. The heating of hot blast furnace is not frozen, and the temperature can be set. It can save 40% energy than hot water heating and 50% energy than steam boiler heating. This comparison is practical. The hot blast stove does not need to apply for a use certificate, the steam boiler and pressure hot water boiler need to apply for a use certificate, and the functional department also needs to carry out annual inspection every year, but also has to bear the cost.

The existing industrial boiler flue gas waste heat recovery equipment mainly includes tubular heat exchanger and full heat pipe heat exchanger. Tube and tube heat exchanger can be composed of finned tube bundles. The advantage of finned tube is that it can withstand higher temperature, but has low heat transfer coefficient and large floor area. Tianjin Horizontal fuel gas steam generator The flue gas of industrial boilers contains sulfur and other acidic substances. In the low temperature zone (flue gas outlet section), the temperature may be lower than the dew point of the acidic substances. The acidic substances will dew on the pipe wall, corrode the shell of the fin tube. The fin tube heat exchanger has poor operating reliability and low service life. vertical Horizontal fuel gas steam generator how much The total heat pipe heat exchanger of boiler flue gas waste heat recovery equipment is composed of heat pipe bundles. Its shell is made of multi-layer composite materials. The heat pipe structure is complex, the cost is relatively expensive, the service life is short, and the steel consumption is large. It is difficult for users to accept it, and it is difficult to promote its application in production. The composite heat pipe heater not only takes into account the heat exchange effect, but also takes into account the economic affordability of the investors in production, which is particularly suitable for the current situation in China's industrial production.