The waste heat boiler has advantages in the subdivided industry and is the leading enterprise in the industry. The company's main products are various types of waste heat boilers, industrial boilers, power station boilers, nuclear power equipment and power station auxiliaries. It is a research, development, design and manufacturing base for waste heat boilers with large scale and complete varieties in China. Chengdu Natural gas steam generator Waste heat boiler is a typical energy-saving and emission reduction equipment. Its heat source can come from high-temperature flue gas waste heat, chemical reaction waste heat, combustible waste gas waste heat, and even can use high-temperature product waste heat. At present, the company has more than 20 series and more than 100 varieties of waste heat boiler products, which are widely used in steel, building materials, power, nonferrous metals, coking, chemical and other industries. small-scale Natural gas steam generator factory In 2008, the company produced 272 sets of waste heat boilers of various types, with a total of 10268 steam tons, accounting for 34% of the comprehensive market share based on steam tons; According to the output value, the market share is 47%, ranking first in the waste heat boiler industry.
Economical and energy-saving: the new generation of biomass pellet fuel can save 30% - 60% of the operating cost compared with oil, gas and electric heating boilers. Convenient installation: this series of generators do not need to be inspected, and the tedious annual approval procedure can be avoided. Chengdu Natural gas steam generator At the same time, the machine is assembled for modules, and professional installation procedures are not required. High efficiency operation: adopt the design of multiple flue gas backflow, optimize oxygen enrichment for many times, cooperate with professional dust removal and energy saving equipment, the thermal efficiency reaches more than 90%, and can continuously produce steam. Low carbon and environmental protection: Through reasonable design, biomass fuel is semi gasified and burned, and smokeless combustion is achieved. Reliable security: It is equipped with pressure, water shortage, security valve and other protection devices to ensure stable operation and reliable security of the boiler. small-scale Natural gas steam generator factory Simple operation: microcomputer intelligent one button operation, automatic feeding, automatic ignition, cycle start stop and fault alarm functions are used for simple operation. The labor intensity is greatly reduced, and the use of the boiler is more humanized. Convenient maintenance: the overall structure of the boiler is reasonable, and the installation is convenient. There is a cleaning port under each furnace. The main components have inspection ports for future maintenance and repair.
The main parts of the waste heat boiler can be divided into drum, pipe, header, membrane wall, tube panel, tube box, etc. These parts are the parts with specific process requirements in the waste heat boiler. Chengdu Natural gas steam generator For example, the drum should go through metal flaw detection, heat treatment, hydrostatic test and other processes to improve the stability of the waste heat boiler. At the same time, because the header needs high sealing, manual welding is required, and the welding quality needs to be tested. It can be seen that due to the complexity of the working environment of the waste heat boiler, it has special requirements for its internal structural members. small-scale Natural gas steam generator factory In the process of designing and manufacturing the waste heat boiler, the process designer should consider the advantages and disadvantages of various processes, and then select a reasonable process to complete the manufacturing of the waste heat boiler. For example, the serpentine parts in the waste heat boiler cannot be bent automatically by the machine, so they can only be bent manually.
The waste heat boiler is composed of drum, movable smoke hood, feeding pipe groove, oxygen lance mouth, furnace mouth section flue, inclined section 1 flue, inclined section 2 flue, last section 1 flue, last section 2 flue, nitrogen sealing device and nitrogen sealing plug, manhole, micro differential pressure tapping device, flue support and hanger. Chengdu Natural gas steam generator Unlike conventional boilers, waste heat boilers do not produce combustion process and do not have combustion related equipment. Essentially, they are just gas water/steam heat exchangers. The waste heat boiler is divided into six circulation loops. Each circulation loop is composed of downcomer and riser. The feed water of each section of flue is introduced from the drum through downcomer to the lower header of each flue, and then enters into each heating surface. The water passes through the heating surface and generates steam into the header, and then is introduced into the drum through the riser. small-scale Natural gas steam generator factory The needle tube waste heat recovery device is a special high-efficient energy-saving product specially designed for waste heat recovery of flue gas. The heat recovery boiler uses needle shaped tubes to strengthen the heat elements to expand the heating surface. The heating surface on the water pipe smoke side can be greatly increased. At the same time, the smoke will form strong turbulence when passing through the needle shaped tube surface, which will improve the heat transfer efficiency and reduce the soot accumulation.
In the chemical industry, the electric heating heat conduction oil furnace is used for distillation, evaporation, polymerization, condensation, steel gate, fatliquoring, monotony, melting, dehydrogenation, forced heat preservation, and the heating of equipment composed of pesticides, intermediates, antioxidants, surfactants, spices, etc. Chengdu Natural gas steam generator In the plastic and rubber industries, the electric heating heat conduction oil furnace should be used for heating and insulation of hot pressing, hot rolling, kneading, kneading, internal mixing, vulcanization molding, jet injection molding machine, slurry mixer, conveyor belt dryer, screw kneading machine and mold. In metallurgy, machining and casting industries, electric heating heat conduction oil furnaces are used to heat metal degreasing tanks, dewar tanks, electric gate valves, cleaning tanks, electroplating tanks, aluminum plate oxidation tanks, electrode manufacturing, shower heat treatment equipment, phosphate treatment equipment, baking machine rooms, sand core drying, varnish spraying and monotonous equipment. small-scale Natural gas steam generator factory In the food industry, the electric heating heat conduction oil furnace should be used for bread baking equipment, biscuit food baking equipment, candy production equipment, grain monotone equipment, cooking oil pressing and refining equipment, distillation pot, autoclave, conveyor belt dryer electric heater equipment.
Most softened water equipment can only slow down the scale growth rate, but can not achieve the purpose of scale prevention. The water quality used by different users varies greatly in different regions. Chengdu Natural gas steam generator In some construction sites, steam generators are used for steam maintenance of bridges because tap water cannot be used due to conditions. Only groundwater or river water can be used. At present, the hardness of many groundwater in China exceeds the standard, and the total hardness of water in some areas is high. small-scale Natural gas steam generator factory It can reach several hundred millimoles, which is quite serious. I think the use of water softener is basically ineffective, because ordinary resin exchange water softener can only affect water with hardness of 7, which also ensures the use process. It needs to be cured regularly.