The main parts of the waste heat boiler can be divided into drum, pipe, header, membrane wall, tube panel, tube box, etc. These parts are the parts with specific process requirements in the waste heat boiler. Gansu Horizontal fuel gas steam generator For example, the drum should go through metal flaw detection, heat treatment, hydrostatic test and other processes to improve the stability of the waste heat boiler. At the same time, because the header needs high sealing, manual welding is required, and the welding quality needs to be tested. It can be seen that due to the complexity of the working environment of the waste heat boiler, it has special requirements for its internal structural members. small-scale Horizontal fuel gas steam generator how much In the process of designing and manufacturing the waste heat boiler, the process designer should consider the advantages and disadvantages of various processes, and then select a reasonable process to complete the manufacturing of the waste heat boiler. For example, the serpentine parts in the waste heat boiler cannot be bent automatically by the machine, so they can only be bent manually.

Oil gas boilers have obvious characteristics. The main fuel is oil or gas. According to their functions, they can be divided into steam boilers and hot water boilers. Most of them are designed with large furnaces, with thermal efficiency of more than 98%. At the same time, they also have the characteristics of fully automatic and safe operation. Gansu Horizontal fuel gas steam generator Generally speaking, oil and gas boilers adopt excellent boiler body design. WNS horizontal boiler adopts wet back three return structure, which can reduce the exhaust gas temperature and make the boiler thermal efficiency reach more than 90%. Therefore, the combustion efficiency is relatively high, greatly extending its service life. small-scale Horizontal fuel gas steam generator how much In addition, in the design of oil and gas boiler, there are often hinged front and rear smoke boxes. The maintenance method is simple. Most of them are insulated with light aluminum silicate fiber to reduce heat loss. The external use of all stainless steel plate skin improves the appearance quality. In addition, the oil and gas boiler is equipped with an excellent combustion machine, which greatly improves its stability. The combustion machine has an automatic purging function, It can also prevent deflagration during ignition.

System oil drainage: drain the heat transfer oil in the system when the circulating heat transfer oil is between 120 ± 5 (if the oil is not replaced, please find a clean container for proper storage) Prepare an appropriate amount of coke removal cleaning agent for the heat transfer oil system, drain the oil in the gas-fired heat transfer oil boiler system, and disconnect the cleaning system from the oil storage tank (close the valve), including the connection between the high-level tank and the oil storage tank. Gansu Horizontal fuel gas steam generator Residual oil blowing steps: connect the air compressor at the pressure gauge or other places that can be connected, boost the system to 0.3-0.4MPa, and discharge it instantaneously; Repeat this process until the residual oil is blown out. The gas-fired heat transfer oil boiler, circulating pump, and other heat users form a cleaning circulating circuit for decoking and cleaning: add diluted cleaning agent to the system and fill it up to 1/2 of the water level of the high-level tank. Dosage of coke removal cleaning agent: 10~20%, the specific dosage shall be determined according to the scale thickness. Temperature: 90-95, time: 12-72 hours, which can be determined according to the scale thickness. Rinsing and cleaning: after cleaning, drain the residual liquid in the system and add clean water to rinse twice until the coke remover is free of foam and the water is clear. small-scale Horizontal fuel gas steam generator how much Temperature: 85-95, time: 5-8 hours Water blowing steps: after cleaning, connect the air compressor at the pressure gauge or other places that can be connected, use compressed air to boost the system to 0.3-0.4 MPa, and vent at each low point. Repeat this process until the water is blown out. Waste liquid treatment: the cleaning waste liquid generated in the cleaning process is discharged after being treated in the biochemical tank.

The waste heat boiler has advantages in the subdivided industry and is the leading enterprise in the industry. The company's main products are various types of waste heat boilers, industrial boilers, power station boilers, nuclear power equipment and power station auxiliaries. It is a research, development, design and manufacturing base for waste heat boilers with large scale and complete varieties in China. Gansu Horizontal fuel gas steam generator Waste heat boiler is a typical energy-saving and emission reduction equipment. Its heat source can come from high-temperature flue gas waste heat, chemical reaction waste heat, combustible waste gas waste heat, and even can use high-temperature product waste heat. At present, the company has more than 20 series and more than 100 varieties of waste heat boiler products, which are widely used in steel, building materials, power, nonferrous metals, coking, chemical and other industries. small-scale Horizontal fuel gas steam generator how much In 2008, the company produced 272 sets of waste heat boilers of various types, with a total of 10268 steam tons, accounting for 34% of the comprehensive market share based on steam tons; According to the output value, the market share is 47%, ranking first in the waste heat boiler industry.

The existing industrial boiler flue gas waste heat recovery equipment mainly includes tubular heat exchanger and full heat pipe heat exchanger. Tube and tube heat exchanger can be composed of finned tube bundles. The advantage of finned tube is that it can withstand higher temperature, but has low heat transfer coefficient and large floor area. Gansu Horizontal fuel gas steam generator The flue gas of industrial boilers contains sulfur and other acidic substances. In the low temperature zone (flue gas outlet section), the temperature may be lower than the dew point of the acidic substances. The acidic substances will dew on the pipe wall, corrode the shell of the fin tube. The fin tube heat exchanger has poor operating reliability and low service life. small-scale Horizontal fuel gas steam generator how much The total heat pipe heat exchanger of boiler flue gas waste heat recovery equipment is composed of heat pipe bundles. Its shell is made of multi-layer composite materials. The heat pipe structure is complex, the cost is relatively expensive, the service life is short, and the steel consumption is large. It is difficult for users to accept it, and it is difficult to promote its application in production. The composite heat pipe heater not only takes into account the heat exchange effect, but also takes into account the economic affordability of the investors in production, which is particularly suitable for the current situation in China's industrial production.