The waste heat boiler is composed of drum, movable smoke hood, feeding pipe groove, oxygen lance mouth, furnace mouth section flue, inclined section 1 flue, inclined section 2 flue, last section 1 flue, last section 2 flue, nitrogen sealing device and nitrogen sealing plug, manhole, micro differential pressure tapping device, flue support and hanger. Gansu Miniature steam generator Unlike conventional boilers, waste heat boilers do not produce combustion process and do not have combustion related equipment. Essentially, they are just gas water/steam heat exchangers. The waste heat boiler is divided into six circulation loops. Each circulation loop is composed of downcomer and riser. The feed water of each section of flue is introduced from the drum through downcomer to the lower header of each flue, and then enters into each heating surface. The water passes through the heating surface and generates steam into the header, and then is introduced into the drum through the riser. vertical Miniature steam generator factory The needle tube waste heat recovery device is a special high-efficient energy-saving product specially designed for waste heat recovery of flue gas. The heat recovery boiler uses needle shaped tubes to strengthen the heat elements to expand the heating surface. The heating surface on the water pipe smoke side can be greatly increased. At the same time, the smoke will form strong turbulence when passing through the needle shaped tube surface, which will improve the heat transfer efficiency and reduce the soot accumulation.

The starting of gas-fired boiler shall be carried out according to the operating procedures. The following is the accurate starting process of the analyzed gas-fired boiler: turn on the main power supply, start the gas-fired incinerator, and close the vent valve on the drum when it emits steam. Gansu Miniature steam generator Check the manhole, handhole flange and valve of the gas boiler. If any leakage is found, fasten them. If leakage occurs after fastening, shut down the boiler for maintenance. When the gas pressure of the gas boiler rises by 0.05~0.1MPA, make up water, blow down, check the experimental water supply system and blow down equipment, and flush the water level gauge together. When the gas boiler pressure rises to 0.1~0.15MPA, flush the pressure gauge trap; When the gas pressure of the gas-fired boiler rises to 0.3MPA, turn the "load high fire/low fire" knob to "high fire" to strengthen incineration. When the pressure of the boiler rises to 2/3 of the operating pressure, start pipe warming and air supply, slowly open the main steam valve to prevent water hammer. vertical Miniature steam generator factory When the drain valve emits steam, close it. After all the drain valves are closed, slowly open the main gas valve to fully open, and then reverse it for half a circle. Turn the "Control of gas incinerator" knob to the automatic gear.

The existing industrial boiler flue gas waste heat recovery equipment mainly includes tubular heat exchanger and full heat pipe heat exchanger. Tube and tube heat exchanger can be composed of finned tube bundles. The advantage of finned tube is that it can withstand higher temperature, but has low heat transfer coefficient and large floor area. Gansu Miniature steam generator The flue gas of industrial boilers contains sulfur and other acidic substances. In the low temperature zone (flue gas outlet section), the temperature may be lower than the dew point of the acidic substances. The acidic substances will dew on the pipe wall, corrode the shell of the fin tube. The fin tube heat exchanger has poor operating reliability and low service life. vertical Miniature steam generator factory The total heat pipe heat exchanger of boiler flue gas waste heat recovery equipment is composed of heat pipe bundles. Its shell is made of multi-layer composite materials. The heat pipe structure is complex, the cost is relatively expensive, the service life is short, and the steel consumption is large. It is difficult for users to accept it, and it is difficult to promote its application in production. The composite heat pipe heater not only takes into account the heat exchange effect, but also takes into account the economic affordability of the investors in production, which is particularly suitable for the current situation in China's industrial production.

After the cold furnace of oil fired and gas fired boiler is ignited, the speed of temperature rise shall be controlled at 10 ℃/hour, mainly because the viscosity of oil temperature is large when it is cold, and the flow rate in the heating surface pipe of the whole equipment is relatively low. Gansu Miniature steam generator The oil film on the pipe wall is thick, so the heat transfer condition is poor when in use. If the heating speed of oil and gas fired boiler is too fast during use, it is easy to make the local oil film temperature too high. The equipment is in the stage of driving away the residual moisture and moisture contained in the heat conduction fluid in the system within the temperature range. vertical Miniature steam generator factory In oil and gas fired boiler, when the steam exhaust volume at the vent pipe of the expander is relatively large, there will be water hammer at the bottom of the equipment. In this way, the vibration of the pipeline will accelerate, and when the swing amplitude of the pressure gauge pointer in each part of the equipment is large, the temperature rise will be stopped and the constant temperature state will be maintained.

The waste heat recovery of flue gas can not only be used for heating or power generation to achieve energy-saving effect, but also can be beneficial to environmental protection and achieve dual effects of energy conservation and environmental protection. Gansu Miniature steam generator In general, the important equipment of waste heat power generation is waste heat boiler, which mainly uses heat or combustible substances in waste gas, waste liquid and other working medium as heat source, and produces steam mainly for power generation. There are many ways to recover waste heat from flue gas of waste heat boiler. Generally, comprehensive utilization of waste heat is followed by direct utilization and indirect utilization. vertical Miniature steam generator factory Generally speaking, if heat sources are needed in the process, the waste heat utilization is mainly comprehensive utilization. First, the heat source is recovered and fed back to the process for reuse. If there is any surplus, it can be used for power generation or as the heat source for central heating; If there is no surplus, it will be directly used instead of being used for power generation; If the process does not need more heat sources, then indirect use, mainly power generation or public heating.