The existing industrial boiler flue gas waste heat recovery equipment mainly includes tubular heat exchanger and full heat pipe heat exchanger. Tube and tube heat exchanger can be composed of finned tube bundles. The advantage of finned tube is that it can withstand higher temperature, but has low heat transfer coefficient and large floor area. Kunming Horizontal fuel oil steam generator The flue gas of industrial boilers contains sulfur and other acidic substances. In the low temperature zone (flue gas outlet section), the temperature may be lower than the dew point of the acidic substances. The acidic substances will dew on the pipe wall, corrode the shell of the fin tube. The fin tube heat exchanger has poor operating reliability and low service life. small-scale Horizontal fuel oil steam generator manufactor The total heat pipe heat exchanger of boiler flue gas waste heat recovery equipment is composed of heat pipe bundles. Its shell is made of multi-layer composite materials. The heat pipe structure is complex, the cost is relatively expensive, the service life is short, and the steel consumption is large. It is difficult for users to accept it, and it is difficult to promote its application in production. The composite heat pipe heater not only takes into account the heat exchange effect, but also takes into account the economic affordability of the investors in production, which is particularly suitable for the current situation in China's industrial production.

The air storage tank in the air source system shall be installed behind the rear cooler, so as to prevent oil vapor and liquid water from gathering in the tank and reduce potential safety hazards as far as possible; The lower temperature of other air stored in the tank can also reduce the volume of the body. Kunming Horizontal fuel oil steam generator When connected with screw compressor and other air supply equipment, the air receiver can be installed behind the dryer. At this moment, the air entering the air receiver is dry and there is no condensate in the tank. The air tank is a pressure vessel, and each air tank shall be equipped with safety valve, pressure gauge and other necessary safety supervision equipment. small-scale Horizontal fuel oil steam generator manufactor The application and maintenance shall strictly comply with the relevant provisions of pressure vessels; The air tank shall be equipped with a manhole or hand hole for maintenance, and the lower part of the tank shall be equipped with a drain valve, which shall be regularly drained; The air storage tank is usually installed outdoors, so it should be protected from direct sunlight and there should be no high temperature heat source nearby.

The waste heat boiler greatly improves the utilization rate of heat released by fuel combustion, so this kind of boiler saves energy; Fuel oil, gas and coal combustion generate high-temperature flue gas to release heat. The high-temperature flue gas first enters the furnace, then enters the waste heat recovery device of the front smoke box, then enters the pyrotechnic tube, and then enters the waste heat recovery device in the flue of the rear smoke box. The high-temperature flue gas turns into low-temperature flue gas and is discharged into the atmosphere through the chimney. Kunming Horizontal fuel oil steam generator Conditions conducive to quick startup of waste heat boiler: (1) The waste heat boiler adopts forced circulation, which has the priority of quick startup. (2) The flue gas baffle is hydraulically controlled, which can be used to adjust the sky in principle. The flue gas flow into the boiler is reduced. (3) The adjustable guide vane at the inlet of gas turbine can not only adjust the flue gas flow of gas turbine, but also increase or decrease the exhaust gas temperature of gas turbine through the selection of IGV temperature control mode. (4) The steam turbine bypass is designed for the rated evaporation capacity of the boiler. (5) The welded bends and headers of each heating module of the boiler are in the boiler. (6) Similar boilers in other gas turbine power plants can not be reduced when starting, and can be used to adjust the main steam pressure of the boiler. Outside the wall, contact with high-temperature smoke is avoided. small-scale Horizontal fuel oil steam generator manufactor Operating experience of gas turbine load, such as simultaneous startup of gas turbine and waste heat boiler (flue gas damper fully open). Under the possibility of quick startup of waste heat boiler, the water level of steam drum and deaerator will lose control after the flue gas baffle is opened.

System oil drainage: drain the heat transfer oil in the system when the circulating heat transfer oil is between 120 ± 5 (if the oil is not replaced, please find a clean container for proper storage) Prepare an appropriate amount of coke removal cleaning agent for the heat transfer oil system, drain the oil in the gas-fired heat transfer oil boiler system, and disconnect the cleaning system from the oil storage tank (close the valve), including the connection between the high-level tank and the oil storage tank. Kunming Horizontal fuel oil steam generator Residual oil blowing steps: connect the air compressor at the pressure gauge or other places that can be connected, boost the system to 0.3-0.4MPa, and discharge it instantaneously; Repeat this process until the residual oil is blown out. The gas-fired heat transfer oil boiler, circulating pump, and other heat users form a cleaning circulating circuit for decoking and cleaning: add diluted cleaning agent to the system and fill it up to 1/2 of the water level of the high-level tank. Dosage of coke removal cleaning agent: 10~20%, the specific dosage shall be determined according to the scale thickness. Temperature: 90-95, time: 12-72 hours, which can be determined according to the scale thickness. Rinsing and cleaning: after cleaning, drain the residual liquid in the system and add clean water to rinse twice until the coke remover is free of foam and the water is clear. small-scale Horizontal fuel oil steam generator manufactor Temperature: 85-95, time: 5-8 hours Water blowing steps: after cleaning, connect the air compressor at the pressure gauge or other places that can be connected, use compressed air to boost the system to 0.3-0.4 MPa, and vent at each low point. Repeat this process until the water is blown out. Waste liquid treatment: the cleaning waste liquid generated in the cleaning process is discharged after being treated in the biochemical tank.

When the boiler is shut down, the temperature of the heat transfer oil can be reduced to below 70 ℃ before the hot oil pump is shut down. In case of sudden power failure, extinguish the fire immediately, and then implement the operating procedures. Otherwise, the furnace tube will be burned out and the loss will be large. According to the type of heat transfer oil boiler, heat transfer oil shall be reasonably selected to prevent overheating. Kunming Horizontal fuel oil steam generator When purchasing unqualified heat transfer oil, do not save money or mix heat transfer oil indiscriminately. Otherwise, the consequences will be very serious. Prevent the oxidation of heat transfer oil. The strict heat transfer oil is more than 50 degrees in contact with the air, which will make the heat transfer oil crack. Its speed is amazing, and the consequences are relatively serious. After normal operation, the test crew needs to close the exhaust valve on the auxiliary exhaust pipe. After 6 months of use, the heat transfer oil must be sampled and tested according to the instructions. If problems are found, the heat transfer oil must be replaced immediately. small-scale Horizontal fuel oil steam generator manufactor However, it should be noted that different types of heat transfer oil should not be mixed. The circulation speed of the heat transfer oil should not be less than 1.5m/s. Due to the excessive temperature difference between some entrances and exits, the original design requirements were destroyed, the heat transfer oil could not maintain the original circulation state, the boundary layer became thicker, and the thermal resistance became larger, making the furnace wall exceed the oil film temperature, leading to carbon deposition, cracking, polymerization, coking, and even burning through the furnace tube.

Waste heat boilers are widely used in high energy consumption industries. There are two common types of waste heat boilers: one is used to recover the exhaust gas emitted by ordinary boilers, such as fuel fired and gas-fired boilers, biomass fired boilers, etc. The temperature of the exhaust gas from ordinary boilers is about 600 ℃, which is not too high, Therefore, the requirements for waste heat recovery boiler are relatively low. Kunming Horizontal fuel oil steam generator The other is industrial waste heat recovery boiler, such as building materials industry, chemical industry, steel making industry, etc. The temperature of waste gas and waste heat in these industries is high, and the recovery and utilization are also quite valuable. small-scale Horizontal fuel oil steam generator manufactor Henan Yuji Boiler Vessel Manufacturing Co., Ltd., founded in 2005, is located at No. 8, Jizhong Road, Xiaoji Town, Xinxiang County, Henan Province. It is a comprehensive enterprise of boiler and pressure vessel, mainly engaged in the manufacturing of boilers and pressure vessels, with technological innovation as the core, integrating the design, manufacturing, sales, installation, transformation and maintenance of boilers and pressure vessels.