The main parts of the waste heat boiler can be divided into drum, pipe, header, membrane wall, tube panel, tube box, etc. These parts are the parts with specific process requirements in the waste heat boiler. Sichuan Electrically heated steam generator For example, the drum should go through metal flaw detection, heat treatment, hydrostatic test and other processes to improve the stability of the waste heat boiler. At the same time, because the header needs high sealing, manual welding is required, and the welding quality needs to be tested. It can be seen that due to the complexity of the working environment of the waste heat boiler, it has special requirements for its internal structural members. small-scale Electrically heated steam generator manufactor In the process of designing and manufacturing the waste heat boiler, the process designer should consider the advantages and disadvantages of various processes, and then select a reasonable process to complete the manufacturing of the waste heat boiler. For example, the serpentine parts in the waste heat boiler cannot be bent automatically by the machine, so they can only be bent manually.
In the chemical industry, the electric heating heat conduction oil furnace is used for distillation, evaporation, polymerization, condensation, steel gate, fatliquoring, monotony, melting, dehydrogenation, forced heat preservation, and the heating of equipment composed of pesticides, intermediates, antioxidants, surfactants, spices, etc. Sichuan Electrically heated steam generator In the plastic and rubber industries, the electric heating heat conduction oil furnace should be used for heating and insulation of hot pressing, hot rolling, kneading, kneading, internal mixing, vulcanization molding, jet injection molding machine, slurry mixer, conveyor belt dryer, screw kneading machine and mold. In metallurgy, machining and casting industries, electric heating heat conduction oil furnaces are used to heat metal degreasing tanks, dewar tanks, electric gate valves, cleaning tanks, electroplating tanks, aluminum plate oxidation tanks, electrode manufacturing, shower heat treatment equipment, phosphate treatment equipment, baking machine rooms, sand core drying, varnish spraying and monotonous equipment. small-scale Electrically heated steam generator manufactor In the food industry, the electric heating heat conduction oil furnace should be used for bread baking equipment, biscuit food baking equipment, candy production equipment, grain monotone equipment, cooking oil pressing and refining equipment, distillation pot, autoclave, conveyor belt dryer electric heater equipment.
The waste heat boiler greatly improves the utilization rate of heat released by fuel combustion, so this kind of boiler saves energy; Fuel oil, gas and coal combustion generate high-temperature flue gas to release heat. The high-temperature flue gas first enters the furnace, then enters the waste heat recovery device of the front smoke box, then enters the pyrotechnic tube, and then enters the waste heat recovery device in the flue of the rear smoke box. The high-temperature flue gas turns into low-temperature flue gas and is discharged into the atmosphere through the chimney. Sichuan Electrically heated steam generator Conditions conducive to quick startup of waste heat boiler: (1) The waste heat boiler adopts forced circulation, which has the priority of quick startup. (2) The flue gas baffle is hydraulically controlled, which can be used to adjust the sky in principle. The flue gas flow into the boiler is reduced. (3) The adjustable guide vane at the inlet of gas turbine can not only adjust the flue gas flow of gas turbine, but also increase or decrease the exhaust gas temperature of gas turbine through the selection of IGV temperature control mode. (4) The steam turbine bypass is designed for the rated evaporation capacity of the boiler. (5) The welded bends and headers of each heating module of the boiler are in the boiler. (6) Similar boilers in other gas turbine power plants can not be reduced when starting, and can be used to adjust the main steam pressure of the boiler. Outside the wall, contact with high-temperature smoke is avoided. small-scale Electrically heated steam generator manufactor Operating experience of gas turbine load, such as simultaneous startup of gas turbine and waste heat boiler (flue gas damper fully open). Under the possibility of quick startup of waste heat boiler, the water level of steam drum and deaerator will lose control after the flue gas baffle is opened.
As a pressure vessel, waste heat boiler shall be used reasonably and managed scientifically in the process of use to avoid safety accidents caused by improper use and management. The quality of water is one of the important factors affecting the service life and safe operation of waste heat boiler. The quality of water added into the boiler directly affects the normal operation of waste heat boiler. Sichuan Electrically heated steam generator The normal delivery of water is the lifeblood of normal boiler use. If the boiler is short of water, it is bound to cause major safety accidents and fatal damage to the boiler. Therefore, it is necessary to ensure continuous and stable water transmission during boiler operation. small-scale Electrically heated steam generator manufactor Regardless of the tonnage of the waste heat boiler, the lower configuration of the boiler electric control shall ensure the continuous operation of the boiler water pump, and the water supply pipeline shall be equipped with a water supply regulating valve with good regulation characteristics to control the water supply flow according to the level of the boiler. In addition, in order to ensure that the normal delivery of water will not be affected by the pump failure, a standby pump should be ensured.
To understand the advantages and disadvantages of hot blast stove and hot water stove, we should start from the working principles of the two boilers. The hot water boiler can increase the indoor temperature by burning hot water, circulating hot water, heat dissipation, etc. General purpose (radiators, floor heating pipes, water heating air conditioners are generally used for heating in families, enterprises and institutions). Sichuan Electrically heated steam generator The hot blast stove can increase the indoor temperature by heating the air. Generally, a hot channel wind belt is required. It is generally used for workshop, breeding, planting and special heating or drying. Most areas in northern China are cold, such as the three northeastern provinces, Inner Mongolia, Xinjiang and other cities. The colder temperature is more than minus 40 degrees Celsius. There are hot water boilers and steam boilers for heating. Its disadvantage is that it is afraid of circulatory system failure or power failure. small-scale Electrically heated steam generator manufactor Once the power failure exceeds two to three hours, if the insulation is not good, the pipeline will freeze. The heating of hot blast furnace is not frozen, and the temperature can be set. It can save 40% energy than hot water heating and 50% energy than steam boiler heating. This comparison is practical. The hot blast stove does not need to apply for a use certificate, the steam boiler and pressure hot water boiler need to apply for a use certificate, and the functional department also needs to carry out annual inspection every year, but also has to bear the cost.
The existing industrial boiler flue gas waste heat recovery equipment mainly includes tubular heat exchanger and full heat pipe heat exchanger. Tube and tube heat exchanger can be composed of finned tube bundles. The advantage of finned tube is that it can withstand higher temperature, but has low heat transfer coefficient and large floor area. Sichuan Electrically heated steam generator The flue gas of industrial boilers contains sulfur and other acidic substances. In the low temperature zone (flue gas outlet section), the temperature may be lower than the dew point of the acidic substances. The acidic substances will dew on the pipe wall, corrode the shell of the fin tube. The fin tube heat exchanger has poor operating reliability and low service life. small-scale Electrically heated steam generator manufactor The total heat pipe heat exchanger of boiler flue gas waste heat recovery equipment is composed of heat pipe bundles. Its shell is made of multi-layer composite materials. The heat pipe structure is complex, the cost is relatively expensive, the service life is short, and the steel consumption is large. It is difficult for users to accept it, and it is difficult to promote its application in production. The composite heat pipe heater not only takes into account the heat exchange effect, but also takes into account the economic affordability of the investors in production, which is particularly suitable for the current situation in China's industrial production.
