The existing industrial boiler flue gas waste heat recovery equipment mainly includes tubular heat exchanger and full heat pipe heat exchanger. Tube and tube heat exchanger can be composed of finned tube bundles. The advantage of finned tube is that it can withstand higher temperature, but has low heat transfer coefficient and large floor area. Jilin Fuel gas steam generator The flue gas of industrial boilers contains sulfur and other acidic substances. In the low temperature zone (flue gas outlet section), the temperature may be lower than the dew point of the acidic substances. The acidic substances will dew on the pipe wall, corrode the shell of the fin tube. The fin tube heat exchanger has poor operating reliability and low service life. small-scale Fuel gas steam generator how much The total heat pipe heat exchanger of boiler flue gas waste heat recovery equipment is composed of heat pipe bundles. Its shell is made of multi-layer composite materials. The heat pipe structure is complex, the cost is relatively expensive, the service life is short, and the steel consumption is large. It is difficult for users to accept it, and it is difficult to promote its application in production. The composite heat pipe heater not only takes into account the heat exchange effect, but also takes into account the economic affordability of the investors in production, which is particularly suitable for the current situation in China's industrial production.

The hardness of water is mainly formed and expressed by calcium and magnesium, so cation exchange resin (water softener) is generally used to replace Ca2+and Mg2+(the main component forming scale) in the water. With the increase of Ca2+and Mg2+in the resin, the efficiency of the resin to remove Ca2+and Mg2+gradually decreases. Jilin Fuel gas steam generator When the resin absorbs a certain amount of calcium and magnesium ions, it must be regenerated. The regeneration process is to wash the resin layer with salt water in the salt tank to replace the hardness ions on the resin. With the regeneration waste liquid discharged from the tank, the resin will resume the softening exchange function. small-scale Fuel gas steam generator how much Since the hardness of water is mainly formed by calcium and magnesium and represents that the hardness of water is mainly formed by calcium and magnesium and represents the principle of sodium ion exchange and softening treatment, the principle is to pass raw water through sodium type cation exchange resin, so that the hardness components Ca2+and Mg2+in the water can exchange with the Na+in the resin, thereby adsorbing Ca2+ Mg2+， Soften the water.

Most people may already know something about flue gas waste heat recovery, because they have already explained a lot about it. In order to let you know the relevant knowledge of flue gas waste heat recovery, the following is a brief introduction to the two methods commonly used for recovery. Jilin Fuel gas steam generator Two methods are usually adopted for flue gas waste heat recovery: one is to preheat the workpiece; The other is to preheat air for combustion support. The flue gas preheating workpiece needs to occupy a large volume for heat exchange, which is often limited by the operation site (this method cannot be used for furnaces that are used intermittently). small-scale Fuel gas steam generator how much Preheating air for combustion support is a good method. It is generally configured on the heating furnace, which can also strengthen combustion, speed up the temperature rise of the furnace, and improve the thermal performance of the furnace. This can not only meet the requirements of the process, but also achieve significant comprehensive energy-saving effect.

System oil drainage: drain the heat transfer oil in the system when the circulating heat transfer oil is between 120 ± 5 (if the oil is not replaced, please find a clean container for proper storage) Prepare an appropriate amount of coke removal cleaning agent for the heat transfer oil system, drain the oil in the gas-fired heat transfer oil boiler system, and disconnect the cleaning system from the oil storage tank (close the valve), including the connection between the high-level tank and the oil storage tank. Jilin Fuel gas steam generator Residual oil blowing steps: connect the air compressor at the pressure gauge or other places that can be connected, boost the system to 0.3-0.4MPa, and discharge it instantaneously; Repeat this process until the residual oil is blown out. The gas-fired heat transfer oil boiler, circulating pump, and other heat users form a cleaning circulating circuit for decoking and cleaning: add diluted cleaning agent to the system and fill it up to 1/2 of the water level of the high-level tank. Dosage of coke removal cleaning agent: 10~20%, the specific dosage shall be determined according to the scale thickness. Temperature: 90-95, time: 12-72 hours, which can be determined according to the scale thickness. Rinsing and cleaning: after cleaning, drain the residual liquid in the system and add clean water to rinse twice until the coke remover is free of foam and the water is clear. small-scale Fuel gas steam generator how much Temperature: 85-95, time: 5-8 hours Water blowing steps: after cleaning, connect the air compressor at the pressure gauge or other places that can be connected, use compressed air to boost the system to 0.3-0.4 MPa, and vent at each low point. Repeat this process until the water is blown out. Waste liquid treatment: the cleaning waste liquid generated in the cleaning process is discharged after being treated in the biochemical tank.

Inspection and use preparation of oil and gas boiler. Inspection of the furnace and flue, and the soot and sundries in the furnace and flue shall be removed. Jilin Fuel gas steam generator Check the boiler accessories to see if they are in good condition; Whether the cock can rotate easily; Whether the instruments and control devices are in good condition and clean. After inspection, the pressure gauge cock shall be in working condition. Check the automatic control system. Check the auxiliary equipment of oil and gas boiler. Check the combustion equipment to see if the combustion equipment is in good condition; For mechanical transmission system, coal handling system and ballast system, the test steering is normal; The spring of the gearbox shall be properly compressed and lubricated; The indication of coal door gauge is correct. small-scale Fuel gas steam generator how much The eagle iron is neat and complete, and the ballast plate is complete. Check the heating surface and ensure that the equipment coupling is firmly connected; V-belt is loose properly; The lubricating oil is in good condition; The cooling water is smooth. After passing the test, install the protective cover, test run separately, and pay attention to the current during idling.