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Hubei Vertical Horizontal Oil fired Steam Generator Plant

2021-03-03
 Hubei Vertical Horizontal Oil fired Steam Generator Plant

The waste heat boiler has advantages in the subdivided industry and is the leading enterprise in the industry. The company's main products are various types of waste heat boilers, industrial boilers, power station boilers, nuclear power equipment and power station auxiliaries. It is a research, development, design and manufacturing base for waste heat boilers with large scale and complete varieties in China. Hubei Horizontal fuel oil steam generator Waste heat boiler is a typical energy-saving and emission reduction equipment. Its heat source can come from high-temperature flue gas waste heat, chemical reaction waste heat, combustible waste gas waste heat, and even can use high-temperature product waste heat. At present, the company has more than 20 series and more than 100 varieties of waste heat boiler products, which are widely used in steel, building materials, power, nonferrous metals, coking, chemical and other industries. vertical Horizontal fuel oil steam generator factory In 2008, the company produced 272 sets of waste heat boilers of various types, with a total of 10268 steam tons, accounting for 34% of the comprehensive market share based on steam tons; According to the output value, the market share is 47%, ranking first in the waste heat boiler industry.

 Hubei Vertical Horizontal Oil fired Steam Generator Plant

When using stainless steel storage tank, cracks appear on the head. If it is not handled in time, it will be dangerous, and how to handle this situation will be explained. Hubei Horizontal fuel oil steam generator Firstly, the cracks in the stainless steel tank can were removed by polishing. After grinding, pits that do not need repair welding and do not affect the grading shall be formed within the allowable range. Otherwise, repair welding shall be carried out. The position of surface crack defect shall be determined by surface penetration defect detection, and the welding repair shall be completed. The horizontal gas tank shall be repaired, and the weld and surrounding materials shall be repaired. After that, argon tungsten arc welding shall be used for repair welding. vertical Horizontal fuel oil steam generator factory Tungsten argon arc welding shall be adopted for welding repair. It is suitable for back welding or skip welding, small size multi-layer and multi pass non rotating welding to avoid overheating of the weld. Water cooling measures are adopted. The defects of stainless steel storage tanks shall be removed by grinding with angular grinding wheel with conical grinding rod. Note that the abrasive grains of the grinding wheel should be perpendicular to the crack length. If the defect is deep, crack stop holes shall be drilled at both ends of the defect to prevent the crack from expanding with the grinding process. According to the inspection, in the stainless steel storage tank with primary side inspection, there are cracks at the head welds, and these defective welds have different edge bite degrees. Do not panic when the stainless steel tank can has cracks. The oil tank works. The above measures can be taken to solve this problem.

 Hubei Vertical Horizontal Oil fired Steam Generator Plant

In the chemical industry, the electric heating heat conduction oil furnace is used for distillation, evaporation, polymerization, condensation, steel gate, fatliquoring, monotony, melting, dehydrogenation, forced heat preservation, and the heating of equipment composed of pesticides, intermediates, antioxidants, surfactants, spices, etc. Hubei Horizontal fuel oil steam generator In the plastic and rubber industries, the electric heating heat conduction oil furnace should be used for heating and insulation of hot pressing, hot rolling, kneading, kneading, internal mixing, vulcanization molding, jet injection molding machine, slurry mixer, conveyor belt dryer, screw kneading machine and mold. In metallurgy, machining and casting industries, electric heating heat conduction oil furnaces are used to heat metal degreasing tanks, dewar tanks, electric gate valves, cleaning tanks, electroplating tanks, aluminum plate oxidation tanks, electrode manufacturing, shower heat treatment equipment, phosphate treatment equipment, baking machine rooms, sand core drying, varnish spraying and monotonous equipment. vertical Horizontal fuel oil steam generator factory In the food industry, the electric heating heat conduction oil furnace should be used for bread baking equipment, biscuit food baking equipment, candy production equipment, grain monotone equipment, cooking oil pressing and refining equipment, distillation pot, autoclave, conveyor belt dryer electric heater equipment.

 Hubei Vertical Horizontal Oil fired Steam Generator Plant

System oil drainage: drain the heat transfer oil in the system when the circulating heat transfer oil is between 120 ± 5 (if the oil is not replaced, please find a clean container for proper storage) Prepare an appropriate amount of coke removal cleaning agent for the heat transfer oil system, drain the oil in the gas-fired heat transfer oil boiler system, and disconnect the cleaning system from the oil storage tank (close the valve), including the connection between the high-level tank and the oil storage tank. Hubei Horizontal fuel oil steam generator Residual oil blowing steps: connect the air compressor at the pressure gauge or other places that can be connected, boost the system to 0.3-0.4MPa, and discharge it instantaneously; Repeat this process until the residual oil is blown out. The gas-fired heat transfer oil boiler, circulating pump, and other heat users form a cleaning circulating circuit for decoking and cleaning: add diluted cleaning agent to the system and fill it up to 1/2 of the water level of the high-level tank. Dosage of coke removal cleaning agent: 10~20%, the specific dosage shall be determined according to the scale thickness. Temperature: 90-95, time: 12-72 hours, which can be determined according to the scale thickness. Rinsing and cleaning: after cleaning, drain the residual liquid in the system and add clean water to rinse twice until the coke remover is free of foam and the water is clear. vertical Horizontal fuel oil steam generator factory Temperature: 85-95, time: 5-8 hours Water blowing steps: after cleaning, connect the air compressor at the pressure gauge or other places that can be connected, use compressed air to boost the system to 0.3-0.4 MPa, and vent at each low point. Repeat this process until the water is blown out. Waste liquid treatment: the cleaning waste liquid generated in the cleaning process is discharged after being treated in the biochemical tank.

 Hubei Vertical Horizontal Oil fired Steam Generator Plant

When the boiler is shut down, the temperature of the heat transfer oil can be reduced to below 70 ℃ before the shutdown of the hot oil pump. In case of sudden power failure, extinguish the fire immediately, and then implement the operating procedures. Otherwise, the furnace tube will be burned out and the loss will be large. According to the type of heat transfer oil boiler, heat transfer oil shall be reasonably selected to prevent overheating. Hubei Horizontal fuel oil steam generator When purchasing unqualified heat transfer oil, do not save money or mix heat transfer oil indiscriminately. Otherwise, the consequences will be very serious. Prevent the oxidation of heat transfer oil. The strict heat transfer oil is more than 50 degrees in contact with the air, which will make the heat transfer oil crack. Its speed is amazing, and the consequences are relatively serious. After normal operation, the test crew needs to close the exhaust valve on the auxiliary exhaust pipe. After 6 months of use, the heat transfer oil must be sampled and tested according to the instructions. If problems are found, the heat transfer oil must be replaced immediately. vertical Horizontal fuel oil steam generator factory However, it should be noted that different types of heat transfer oil should not be mixed. The circulation speed of the heat transfer oil should not be less than 1.5m/s. Due to the excessive temperature difference between some entrances and exits, the original design requirements were destroyed, the heat transfer oil could not maintain the original circulation state, the boundary layer became thicker, and the thermal resistance became larger, making the furnace wall exceed the oil film temperature, leading to carbon deposition, cracking, polymerization, coking, and even burning through the furnace tube.