The existing industrial boiler flue gas waste heat recovery equipment mainly includes tubular heat exchanger and full heat pipe heat exchanger. Tube and tube heat exchanger can be composed of finned tube bundles. The advantage of finned tube is that it can withstand higher temperature, but has low heat transfer coefficient and large floor area. Zhejiang Energy saving steam generator The flue gas of industrial boilers contains sulfur and other acidic substances. In the low temperature zone (flue gas outlet section), the temperature may be lower than the dew point of the acidic substances. The acidic substances will dew on the pipe wall, corrode the shell of the fin tube. The fin tube heat exchanger has poor operating reliability and low service life. vertical Energy saving steam generator factory The total heat pipe heat exchanger of boiler flue gas waste heat recovery equipment is composed of heat pipe bundles. Its shell is made of multi-layer composite materials. The heat pipe structure is complex, the cost is relatively expensive, the service life is short, and the steel consumption is large. It is difficult for users to accept it, and it is difficult to promote its application in production. The composite heat pipe heater not only takes into account the heat exchange effect, but also takes into account the economic affordability of the investors in production, which is particularly suitable for the current situation in China's industrial production.

Most softened water equipment can only slow down the scale growth rate, but can not achieve the purpose of scale prevention. The water quality used by different users varies greatly in different regions. Zhejiang Energy saving steam generator In some construction sites, steam generators are used for steam maintenance of bridges because tap water cannot be used due to conditions. Only groundwater or river water can be used. At present, the hardness of many groundwater in China exceeds the standard, and the total hardness of water in some areas is high. vertical Energy saving steam generator factory It can reach several hundred millimoles, which is a serious situation. I think the use of water softener is basically ineffective, because ordinary resin exchange water softener can only affect water with hardness of 7, which also ensures the use process. It needs to be cured regularly.

Most people may already know something about flue gas waste heat recovery, because they have already explained a lot about it. In order to let you know the relevant knowledge of flue gas waste heat recovery, the following is a brief introduction to the two methods commonly used for recovery. Zhejiang Energy saving steam generator Two methods are usually adopted for flue gas waste heat recovery: one is to preheat the workpiece; The other is to preheat air for combustion support. The flue gas preheating workpiece needs to occupy a large volume for heat exchange, which is often limited by the operation site (this method cannot be used for furnaces that are used intermittently). vertical Energy saving steam generator factory Preheating air for combustion support is a good method. It is generally configured on the heating furnace, which can also strengthen combustion, speed up the temperature rise of the furnace, and improve the thermal performance of the furnace. This can not only meet the requirements of the process, but also achieve significant comprehensive energy-saving effect.

The waste heat boiler greatly improves the utilization rate of heat released by fuel combustion, so this kind of boiler saves energy; Fuel oil, gas and coal combustion generate high-temperature flue gas to release heat. The high-temperature flue gas first enters the furnace, then enters the waste heat recovery device of the front smoke box, then enters the pyrotechnic tube, and then enters the waste heat recovery device in the flue of the rear smoke box. The high-temperature flue gas turns into low-temperature flue gas and is discharged into the atmosphere through the chimney. Zhejiang Energy saving steam generator Conditions conducive to quick startup of waste heat boiler: (1) The waste heat boiler adopts forced circulation, which has the priority of quick startup. (2) The flue gas baffle is hydraulically controlled, which can be used to adjust the sky in principle. The flue gas flow into the boiler is reduced. (3) The adjustable guide vane at the inlet of gas turbine can not only adjust the flue gas flow of gas turbine, but also increase or decrease the exhaust gas temperature of gas turbine through the selection of IGV temperature control mode. (4) The steam turbine bypass is designed for the rated evaporation capacity of the boiler. (5) The welded bends and headers of each heating module of the boiler are in the boiler. (6) Similar boilers in other gas turbine power plants can not be reduced when starting, and can be used to adjust the main steam pressure of the boiler. Outside the wall, contact with high-temperature smoke is avoided. vertical Energy saving steam generator factory Operating experience of gas turbine load, such as simultaneous startup of gas turbine and waste heat boiler (flue gas damper fully open). Under the possibility of quick startup of waste heat boiler, the water level of steam drum and deaerator will lose control after the flue gas baffle is opened.

The main parts of the waste heat boiler can be divided into drum, pipe, header, membrane wall, tube panel, tube box, etc. These parts are the parts with specific process requirements in the waste heat boiler. Zhejiang Energy saving steam generator For example, the drum should go through metal flaw detection, heat treatment, hydrostatic test and other processes to improve the stability of the waste heat boiler. At the same time, because the header needs high sealing, manual welding is required, and the welding quality needs to be tested. It can be seen that due to the complexity of the working environment of the waste heat boiler, it has special requirements for its internal structural members. vertical Energy saving steam generator factory In the process of designing and manufacturing the waste heat boiler, the process designer should consider the advantages and disadvantages of various processes, and then select a reasonable process to complete the manufacturing of the waste heat boiler. For example, the serpentine parts in the waste heat boiler cannot be bent automatically by the machine, so they can only be bent manually.