Most people may already know something about flue gas waste heat recovery, because they have already explained a lot about it. In order to let you know the relevant knowledge of flue gas waste heat recovery, the following is a brief introduction to the two methods commonly used for recovery. Hebei Horizontal steam generator Two methods are usually adopted for flue gas waste heat recovery: one is to preheat the workpiece; The other is to preheat air for combustion support. The flue gas preheating workpiece needs to occupy a large volume for heat exchange, which is often limited by the operation site (this method cannot be used for furnaces that are used intermittently). vertical Horizontal steam generator manufactor Preheating air for combustion support is a good method. It is generally configured on the heating furnace, which can also strengthen combustion, speed up the temperature rise of the furnace, and improve the thermal performance of the furnace. This can not only meet the requirements of the process, but also achieve significant comprehensive energy-saving effect.

System oil drainage: drain the heat transfer oil in the system when the circulating heat transfer oil is between 120 ± 5 (if the oil is not replaced, please find a clean container for proper storage) Prepare an appropriate amount of coke removal cleaning agent for the heat transfer oil system, drain the oil in the gas-fired heat transfer oil boiler system, and disconnect the cleaning system from the oil storage tank (close the valve), including the connection between the high-level tank and the oil storage tank. Hebei Horizontal steam generator Residual oil blowing steps: connect the air compressor at the pressure gauge or other places that can be connected, boost the system to 0.3-0.4MPa, and discharge it instantaneously; Repeat this process until the residual oil is blown out. The gas-fired heat transfer oil boiler, circulating pump, and other heat users form a cleaning circulating circuit for decoking and cleaning: add diluted cleaning agent to the system and fill it up to 1/2 of the water level of the high-level tank. Dosage of coke removal cleaning agent: 10~20%, the specific dosage shall be determined according to the scale thickness. Temperature: 90-95, time: 12-72 hours, which can be determined according to the scale thickness. Rinsing and cleaning: after cleaning, drain the residual liquid in the system and add clean water to rinse twice until the coke remover is free of foam and the water is clear. vertical Horizontal steam generator manufactor Temperature: 85-95, time: 5-8 hours Water blowing steps: after cleaning, connect the air compressor at the pressure gauge or other places that can be connected, use compressed air to boost the system to 0.3-0.4 MPa, and vent at each low point. Repeat this process until the water is blown out. Waste liquid treatment: the cleaning waste liquid generated in the cleaning process is discharged after being treated in the biochemical tank.

Inspection and use preparation of oil and gas boiler. Inspection of the furnace and flue, and the soot and sundries in the furnace and flue shall be removed. Hebei Horizontal steam generator Check the boiler accessories to see if they are in good condition; Whether the cock can rotate easily; Whether the instruments and control devices are in good condition and clean. After inspection, the pressure gauge cock shall be in working condition. Check the automatic control system. Check the auxiliary equipment of oil and gas boiler. Check the combustion equipment to see if the combustion equipment is in good condition; For mechanical transmission system, coal handling system and ballast system, the test steering is normal; The spring of the gearbox shall be properly compressed and lubricated; The indication of coal door gauge is correct. vertical Horizontal steam generator manufactor The eagle iron is neat and complete, and the ballast plate is complete. Check the heating surface and ensure that the equipment coupling is firmly connected; V-belt is loose properly; The lubricating oil is in good condition; The cooling water is smooth. After passing the test, install the protective cover, test run separately, and pay attention to the current during idling.

When the boiler is shut down, the temperature of the heat transfer oil can be reduced to below 70 ℃ before the shutdown of the hot oil pump. In case of sudden power failure, extinguish the fire immediately, and then implement the operating procedures. Otherwise, the furnace tube will be burned out and the loss will be large. According to the type of heat transfer oil boiler, heat transfer oil shall be reasonably selected to prevent overheating. Hebei Horizontal steam generator When purchasing unqualified heat transfer oil, do not save money or mix heat transfer oil indiscriminately. Otherwise, the consequences will be very serious. Prevent the oxidation of heat transfer oil. The strict heat transfer oil is more than 50 degrees in contact with the air, which will make the heat transfer oil crack. Its speed is amazing, and the consequences are relatively serious. After normal operation, the test crew needs to close the exhaust valve on the auxiliary exhaust pipe. After 6 months of use, the heat transfer oil must be sampled and tested according to the instructions. If problems are found, the heat transfer oil must be replaced immediately. vertical Horizontal steam generator manufactor However, it should be noted that different types of heat transfer oil should not be mixed. The circulation speed of the heat transfer oil should not be less than 1.5m/s. Due to the excessive temperature difference between some entrances and exits, the original design requirements were destroyed, the heat transfer oil could not maintain the original circulation state, the boundary layer became thicker, and the thermal resistance became larger, making the furnace wall exceed the oil film temperature, leading to carbon deposition, cracking, polymerization, coking, and even burning through the furnace tube.