Most people may already know something about flue gas waste heat recovery, because they have already explained a lot about it. In order to let you know the relevant knowledge of flue gas waste heat recovery, the following is a brief introduction to the two methods commonly used for recovery. Hubei Electrically heated steam generator Two methods are usually adopted for flue gas waste heat recovery: one is to preheat the workpiece; The other is to preheat air for combustion support. The flue gas preheating workpiece needs to occupy a large volume for heat exchange, which is often limited by the operation site (this method cannot be used for furnaces that are used intermittently). small-scale Electrically heated steam generator how much Preheating air for combustion support is a good method. It is generally configured on the heating furnace, which can also strengthen combustion, speed up the temperature rise of the furnace, and improve the thermal performance of the furnace. This can not only meet the requirements of the process, but also achieve significant comprehensive energy-saving effect.

The waste heat boiler is composed of drum, movable smoke hood, feeding pipe groove, oxygen lance mouth, furnace mouth section flue, inclined section 1 flue, inclined section 2 flue, last section 1 flue, last section 2 flue, nitrogen sealing device and nitrogen sealing plug, manhole, micro differential pressure tapping device, flue support and hanger. Hubei Electrically heated steam generator Unlike conventional boilers, waste heat boilers do not produce combustion process and do not have combustion related equipment. Essentially, they are just gas water/steam heat exchangers. The waste heat boiler is divided into six circulation loops. Each circulation loop is composed of downcomer and riser. The feed water of each section of flue is introduced from the drum through downcomer to the lower header of each flue, and then enters into each heating surface. The water passes through the heating surface and generates steam into the header, and then is introduced into the drum through the riser. small-scale Electrically heated steam generator how much The needle tube waste heat recovery device is a special high-efficient energy-saving product specially designed for waste heat recovery of flue gas. The heat recovery boiler uses needle shaped tubes to strengthen the heat elements to expand the heating surface. The heating surface on the water pipe smoke side can be greatly increased. At the same time, the smoke will form strong turbulence when passing through the needle shaped tube surface, which will improve the heat transfer efficiency and reduce the soot accumulation.

High heat exchange efficiency. The fusion rate at the contact is more than 95%, the contact thermal resistance is small, and the thermal conductivity is good. Low flow resistance. Hubei Electrically heated steam generator Since H-shaped finned tubes are similar to square structures, after being assembled into heat exchangers, the tubes are divided into many small channels by fins, which has a certain uniform effect on the air flow. The air flow is similar to longitudinal downstream flow, and the air flow resistance is relatively small. However, spiral finned tubes have strong air flow disturbance, high turbulence, and large air flow resistance due to the directivity of the fins. Less ash. The flue gas contains fly ash, which is easy to deposit on the windward side and leeward side of the pipe bundle. The H-shaped fin tube bundle has the characteristics of uniform flow and downstream flow, so it is not easy to cause serious local ash deposition, and the fly ash can be taken away with the air flow in time. Therefore, compared with spiral finned tube heat exchanger, H-type finned tube heat exchanger has less ash deposition. small-scale Electrically heated steam generator how much Small size and low weight. H-shaped finned tube has high area expansion rate, less ash deposition, and high heat transfer efficiency. When the heat transfer capacity is equal, the space occupied by the heat exchanger can be small. For reconstruction projects, the heat exchange area can be arranged as much as possible in the limited space to reduce the exhaust gas temperature, improve the waste heat recovery efficiency, or increase the maintenance space to facilitate maintenance.

Energy saving. The waste heat boiler adopts new heat exchange fins and heat exchange elements, which enables full heat exchange. The boiler efficiency can be increased by 6~15%, and the condensate drainage structure can fully recover the latent heat in the flue gas. The energy-saving effect is remarkable. Hubei Electrically heated steam generator Due to the special structure, the total pressure drop is small and the power consumption is small, that is, the smoke pressure drop is small and meets the system requirements. beautiful. Due to the use of efficient heat exchange elements and reasonable structural configuration, the waste heat boiler has the characteristics of compact structure, small size, beautiful appearance, etc. Durable. Heat exchange tubes of waste heat boiler facilities are made of stainless steel aluminum fins for corrosion prevention. small-scale Electrically heated steam generator how much The thermal stress, anti-corrosion performance and strength are fully considered when the equipment is manufactured, which can ensure the safety, reliability and stability of the equipment, with a service life of more than 25 years.

When using stainless steel storage tank, cracks appear on the head. If it is not handled in time, it will be dangerous, and how to handle this situation will be explained. Hubei Electrically heated steam generator Firstly, the cracks in the stainless steel tank can were removed by polishing. After grinding, pits that do not need repair welding and do not affect the grading shall be formed within the allowable range. Otherwise, repair welding shall be carried out. The position of surface crack defect shall be determined by surface penetration defect detection, and the welding repair shall be completed. The horizontal gas tank shall be repaired, and the weld and surrounding materials shall be repaired. After that, argon tungsten arc welding shall be used for repair welding. small-scale Electrically heated steam generator how much Tungsten argon arc welding shall be adopted for welding repair. It is suitable for back welding or skip welding, small size multi-layer and multi pass non rotating welding to avoid overheating of the weld. Water cooling measures are adopted. The defects of stainless steel storage tanks shall be removed by grinding with angular grinding wheel with conical grinding rod. Note that the abrasive grains of the grinding wheel should be perpendicular to the crack length. If the defect is deep, crack stop holes shall be drilled at both ends of the defect to prevent the crack from expanding with the grinding process. According to the inspection, in the stainless steel storage tank with primary side inspection, there are cracks at the head welds, and these defective welds have different edge bite degrees. Do not panic when the stainless steel tank can has cracks. The oil tank works. The above measures can be taken to solve this problem.