The furnace liner is the combustion chamber of the horizontal gas-fired heat transfer oil furnace. The burner nozzle is placed in the front of the furnace liner, and the high-temperature flue gas generated by combustion extends to the rear, leaving the furnace liner and returning to the space. Generally, the number of times of returning is not more than four, and the common one is the three return heat conduction oil furnace. Zhejiang Horizontal steam generator This type of heat transfer oil furnace can be divided into dry back type heat transfer oil furnace and full wet back type heat transfer oil furnace according to the structure of the flue gas reentry space at the rear of the furnace. The flue gas reentry space of the dry back heat conduction oil furnace is enclosed by refractory materials; The flue gas reentry space of the full wet back type heat conduction oil furnace is composed of a recuperative chamber immersed in water. In addition, there is a central regenerative heat conduction oil furnace: that is, the back wall of the furnace liner is sealed inside the boiler shell, and the flue gas is turned back to the front from the inner wall around the furnace liner after encountering. This type of heat transfer oil furnace can also be regarded as a full wet back heat transfer oil furnace. small-scale Horizontal steam generator factory Although the dry back heat transfer oil furnace is simple in structure, the refractory material at the rear of the furnace liner is easily damaged, and the rear tube plate is often directly washed by high temperature flue gas. The temperature difference is large, so the dry back heat transfer oil furnace is obsolete. At present, few manufacturers produce it; Although the full wet back heat conduction oil furnace has a complex structure, it avoids the problem of flue gas sealing in the reentry space and is suitable for micro positive pressure combustion.

The main parts of the waste heat boiler can be divided into drum, pipe, header, membrane wall, tube panel, tube box, etc. These parts are the parts with specific process requirements in the waste heat boiler. Zhejiang Horizontal steam generator For example, the drum should go through metal flaw detection, heat treatment, hydrostatic test and other processes to improve the stability of the waste heat boiler. At the same time, because the header needs high sealing, manual welding is required, and the welding quality needs to be tested. It can be seen that due to the complexity of the working environment of the waste heat boiler, it has special requirements for its internal structural members. small-scale Horizontal steam generator factory In the process of designing and manufacturing the waste heat boiler, the process designer should consider the advantages and disadvantages of various processes, and then select a reasonable process to complete the manufacturing of the waste heat boiler. For example, the serpentine parts in the waste heat boiler cannot be bent automatically by the machine, so they can only be bent manually.

When using stainless steel storage tank, cracks appear on the head. If it is not handled in time, it will be dangerous, and how to handle this situation will be explained. Zhejiang Horizontal steam generator Firstly, the cracks in the stainless steel tank can were removed by polishing. After grinding, pits that do not need repair welding and do not affect the grading shall be formed within the allowable range. Otherwise, repair welding shall be carried out. The position of surface crack defect shall be determined by surface penetration defect detection, and the welding repair shall be completed. The horizontal gas tank shall be repaired, and the weld and surrounding materials shall be repaired. After that, argon tungsten arc welding shall be used for repair welding. small-scale Horizontal steam generator factory Tungsten argon arc welding shall be adopted for welding repair. It is suitable for back welding or skip welding, small size multi-layer and multi pass non rotating welding to avoid overheating of the weld. Water cooling measures are adopted. The defects of stainless steel storage tanks shall be removed by grinding with angular grinding wheel with conical grinding rod. Note that the abrasive grains of the grinding wheel should be perpendicular to the crack length. If the defect is deep, crack stop holes shall be drilled at both ends of the defect to prevent the crack from expanding with the grinding process. According to the inspection, in the stainless steel storage tank with primary side inspection, there are cracks at the head welds, and these defective welds have different edge bite degrees. Do not panic when the stainless steel tank can has cracks. The oil tank works. The above measures can be taken to solve this problem.

When the boiler is shut down, the temperature of the heat transfer oil can be reduced to below 70 ℃ before the hot oil pump is shut down. In case of sudden power failure, extinguish the fire immediately, and then implement the operating procedures. Otherwise, the furnace tube will be burned out and the loss will be large. According to the type of heat transfer oil boiler, heat transfer oil shall be reasonably selected to prevent overheating. Zhejiang Horizontal steam generator When purchasing unqualified heat transfer oil, do not save money or mix heat transfer oil indiscriminately. Otherwise, the consequences will be very serious. Prevent the oxidation of heat transfer oil. The strict heat transfer oil is more than 50 degrees in contact with the air, which will make the heat transfer oil crack. Its speed is amazing, and the consequences are relatively serious. After normal operation, the test crew needs to close the exhaust valve on the auxiliary exhaust pipe. After 6 months of use, the heat transfer oil must be sampled and tested according to the instructions. If problems are found, the heat transfer oil must be replaced immediately. small-scale Horizontal steam generator factory However, it should be noted that different types of heat transfer oil should not be mixed. The circulation speed of the heat transfer oil should not be less than 1.5m/s. Due to the excessive temperature difference between some entrances and exits, the original design requirements were destroyed, the heat transfer oil could not maintain the original circulation state, the boundary layer became thicker, and the thermal resistance became larger, making the furnace wall exceed the oil film temperature, leading to carbon deposition, cracking, polymerization, coking, and even burning through the furnace tube.