The fluctuation of waste heat boiler flue gas in flow, temperature, composition, dust content and other aspects is one of its characteristics. The nature of the fluctuation can be regular, periodic, or irregular, aperiodic; The characteristics of fluctuation can be gradual. Anhui Electric steam generator It can also be impulsive; It can be a single parameter or a composite fluctuation of multiple parameters. The selection of waste heat boiler shall first analyze the whole cycle of the main process flow, and determine the flue gas characteristics of each time section in the cycle. vertical Electric steam generator factory Therefore, corresponding measures shall be implemented one by one in the design of waste heat boiler. The prominent feature is often the main basis for the selection of waste heat boiler.

The long-term use of gas-fired boilers will inevitably lead to problems of one kind or another. However, the working principle of gas-fired boiler is complex, and the price of gas-fired boiler is particularly high, so it is necessary to select high-quality gas-fired boiler manufacturers and companies with good after-sales service. Anhui Electric steam generator In addition, what should we do if the gas boiler fails? As the gas-fired boiler involves the construction of gas and lines, the professional installation personnel of the manufacturer must check the installation at home, and the professional personnel shall install it. Improper installation will bring a series of problems for future use. vertical Electric steam generator factory The existing pipes and radiators in China need to be observed by professional engineers and installation personnel to determine whether they can continue to be used. If the service life is long, the heating system may scale more. It is generally recommended that the user replace it to obtain better heating effect.

The existing industrial boiler flue gas waste heat recovery equipment mainly includes tubular heat exchanger and full heat pipe heat exchanger. Tube and tube heat exchanger can be composed of finned tube bundles. The advantage of finned tube is that it can withstand higher temperature, but has low heat transfer coefficient and large floor area. Anhui Electric steam generator The flue gas of industrial boilers contains sulfur and other acidic substances. In the low temperature zone (flue gas outlet section), the temperature may be lower than the dew point of the acidic substances. The acidic substances will dew on the pipe wall, corrode the shell of the fin tube. The fin tube heat exchanger has poor operating reliability and low service life. vertical Electric steam generator factory The total heat pipe heat exchanger of boiler flue gas waste heat recovery equipment is composed of heat pipe bundles. Its shell is made of multi-layer composite materials. The heat pipe structure is complex, the cost is relatively expensive, the service life is short, and the steel consumption is large. It is difficult for users to accept it, and it is difficult to promote its application in production. The composite heat pipe heater not only takes into account the heat exchange effect, but also takes into account the economic affordability of the investors in production, which is particularly suitable for the current situation in China's industrial production.

When using stainless steel storage tank, cracks appear on the head. If it is not handled in time, it will be dangerous, and how to handle this situation will be explained. Anhui Electric steam generator Firstly, the cracks in the stainless steel tank can were removed by polishing. After grinding, pits that do not need repair welding and do not affect the grading shall be formed within the allowable range. Otherwise, repair welding shall be carried out. The position of surface crack defect shall be determined by surface penetration defect detection, and the welding repair shall be completed. The horizontal gas tank shall be repaired, and the weld and surrounding materials shall be repaired. After that, argon tungsten arc welding shall be used for repair welding. vertical Electric steam generator factory Tungsten argon arc welding shall be adopted for welding repair. It is suitable for back welding or skip welding, small size multi-layer and multi pass non rotating welding to avoid overheating of the weld. Water cooling measures are adopted. The defects of stainless steel storage tanks shall be removed by grinding with angular grinding wheel with conical grinding rod. Note that the abrasive grains of the grinding wheel should be perpendicular to the crack length. If the defect is deep, crack stop holes shall be drilled at both ends of the defect to prevent the crack from expanding with the grinding process. According to the inspection, in the stainless steel storage tank with primary side inspection, there are cracks at the head welds, and these defective welds have different edge bite degrees. Do not panic when the stainless steel tank can has cracks. The oil tank works. The above measures can be taken to solve this problem.

It can only be prevented by adding medicine to the pot. Anhui Electric steam generator Adding drugs to the boiler can further soften the water quality, making up that the softening water equipment cannot replace silicon, sulfur and heavy metal ions and anions, so that impurities such as suspended solids, water slag and scale in dissolved water have good looseness and fluidity, and then the impurities are discharged by sewage, thus preventing scale. The water treatment method is carried out in the pot, so it is called water treatment method in the pot. vertical Electric steam generator factory Therefore, boiler water treatment actually includes water treatment of feed water and quantitative feeding treatment in the boiler. Water treatment should only be carried out without adding drugs. The boiler water index basically does not meet the specified requirements, and the boiler cannot operate under good water quality. This is also the main reason for the softened water device. The softened water is also qualified, and the boiler will also be polluted.

The main parts of the waste heat boiler can be divided into drum, pipe, header, membrane wall, tube panel, tube box, etc. These parts are the parts with specific process requirements in the waste heat boiler. Anhui Electric steam generator For example, the drum should go through metal flaw detection, heat treatment, hydrostatic test and other processes to improve the stability of the waste heat boiler. At the same time, because the header needs high sealing, manual welding is required, and the welding quality needs to be tested. It can be seen that due to the complexity of the working environment of the waste heat boiler, it has special requirements for its internal structural members. vertical Electric steam generator factory In the process of designing and manufacturing the waste heat boiler, the process designer should consider the advantages and disadvantages of various processes, and then select a reasonable process to complete the manufacturing of the waste heat boiler. For example, the serpentine parts in the waste heat boiler cannot be bent automatically by the machine, so they can only be bent manually.