The produced waste heat boiler for hazardous waste incineration is a natural circulation water tube boiler, which adopts a single drum vertical layout and a full membrane water wall structure. Jilin Fully automatic steam generator The surrounding, top and three middle membrane water-cooled walls form a tight series of heat exchange flues. The convection heating surface is no longer arranged inside the heat exchange flue, and radiation heat exchange is adopted, so as to ensure the smooth flow of high-temperature flue gas containing strong coking adhesive ash in the heat exchange flue. Full automatic shock soot blower is arranged on the membrane water wall, and inspection holes and observation holes are reserved. vertical Fully automatic steam generator manufactor The bottom of the boiler is composed of membrane water walls on both sides to form a water-cooled ash bucket, and the lower part is connected with a closed spiral ash extractor. The settled soot in the waste heat boiler and the ash removed by the soot blower are discharged out of the boiler by the ash extractor. The furnace wall is of pipe laying structure, and the outside is covered with corrugated steel plate.
System oil drainage: drain the heat transfer oil in the system when the circulating heat transfer oil is between 120 ± 5 (if the oil is not replaced, please find a clean container for proper storage) Prepare an appropriate amount of coke removal cleaning agent for the heat transfer oil system, drain the oil in the gas-fired heat transfer oil boiler system, and disconnect the cleaning system from the oil storage tank (close the valve), including the connection between the high-level tank and the oil storage tank. Jilin Fully automatic steam generator Residual oil blowing steps: connect the air compressor at the pressure gauge or other places that can be connected, boost the system to 0.3-0.4MPa, and discharge it instantaneously; Repeat this process until the residual oil is blown out. The gas-fired heat transfer oil boiler, circulating pump, and other heat users form a cleaning circulating circuit for decoking and cleaning: add diluted cleaning agent to the system and fill it up to 1/2 of the water level of the high-level tank. Dosage of coke removal cleaning agent: 10~20%, the specific dosage shall be determined according to the scale thickness. Temperature: 90-95, time: 12-72 hours, which can be determined according to the scale thickness. Rinsing and cleaning: after cleaning, drain the residual liquid in the system and add clean water to rinse twice until the coke remover is free of foam and the water is clear. vertical Fully automatic steam generator manufactor Temperature: 85-95, time: 5-8 hours Water blowing steps: after cleaning, connect the air compressor at the pressure gauge or other places that can be connected, use compressed air to boost the system to 0.3-0.4 MPa, and vent at each low point. Repeat this process until the water is blown out. Waste liquid treatment: the cleaning waste liquid generated in the cleaning process is discharged after being treated in the biochemical tank.
Economical and energy-saving: the new generation of biomass pellet fuel can save 30% - 60% of the operating cost compared with oil, gas and electric heating boilers. Convenient installation: this series of generators do not need to be inspected, and the tedious annual approval procedure can be avoided. Jilin Fully automatic steam generator At the same time, the machine is assembled for modules, and professional installation procedures are not required. High efficiency operation: adopt the design of multiple flue gas backflow, optimize oxygen enrichment for many times, cooperate with professional dust removal and energy saving equipment, the thermal efficiency reaches more than 90%, and can continuously produce steam. Low carbon and environmental protection: Through reasonable design, biomass fuel is semi gasified and burned, and smokeless combustion is achieved. Reliable security: It is equipped with pressure, water shortage, security valve and other protection devices to ensure stable operation and reliable security of the boiler. vertical Fully automatic steam generator manufactor Simple operation: microcomputer intelligent one button operation, automatic feeding, automatic ignition, cycle start stop and fault alarm functions are used for simple operation. The labor intensity is greatly reduced, and the use of the boiler is more humanized. Convenient maintenance: the overall structure of the boiler is reasonable, and the installation is convenient. There is a cleaning port under each furnace. The main components have inspection ports for future maintenance and repair.
The main parts of the waste heat boiler can be divided into drum, pipe, header, membrane wall, tube panel, tube box, etc. These parts are the parts with specific process requirements in the waste heat boiler. Jilin Fully automatic steam generator For example, the drum should go through metal flaw detection, heat treatment, hydrostatic test and other processes to improve the stability of the waste heat boiler. At the same time, because the header needs high sealing, manual welding is required, and the welding quality needs to be tested. It can be seen that due to the complexity of the working environment of the waste heat boiler, it has special requirements for its internal structural members. vertical Fully automatic steam generator manufactor In the process of designing and manufacturing the waste heat boiler, the process designer should consider the advantages and disadvantages of various processes, and then select a reasonable process to complete the manufacturing of the waste heat boiler. For example, the serpentine parts in the waste heat boiler cannot be bent automatically by the machine, so they can only be bent manually.
The waste heat boiler greatly improves the utilization rate of heat released by fuel combustion, so this kind of boiler saves energy; Fuel oil, gas and coal combustion generate high-temperature flue gas to release heat. The high-temperature flue gas first enters the furnace, then enters the waste heat recovery device of the front smoke box, then enters the pyrotechnic tube, and then enters the waste heat recovery device in the flue of the rear smoke box. The high-temperature flue gas turns into low-temperature flue gas and is discharged into the atmosphere through the chimney. Jilin Fully automatic steam generator Conditions conducive to quick startup of waste heat boiler: (1) The waste heat boiler adopts forced circulation, which has the priority of quick startup. (2) The flue gas baffle is hydraulically controlled, which can be used to adjust the sky in principle. The flue gas flow into the boiler is reduced. (3) The adjustable guide vane at the inlet of gas turbine can not only adjust the flue gas flow of gas turbine, but also increase or decrease the exhaust gas temperature of gas turbine through the selection of IGV temperature control mode. (4) The steam turbine bypass is designed for the rated evaporation capacity of the boiler. (5) The welded bends and headers of each heating module of the boiler are in the boiler. (6) Similar boilers in other gas turbine power plants can not be reduced when starting, and can be used to adjust the main steam pressure of the boiler. Outside the wall, contact with high-temperature smoke is avoided. vertical Fully automatic steam generator manufactor Operating experience of gas turbine load, such as simultaneous startup of gas turbine and waste heat boiler (flue gas damper fully open). Under the possibility of quick startup of waste heat boiler, the water level of steam drum and deaerator will lose control after the flue gas baffle is opened.
The boiler adopts the combustion equipment suitable for the combustion of biomass fuel - reciprocating grate. In the structural design of the boiler, the furnace space of the boiler is larger than that of the traditional boiler, and the reasonable arrangement of the secondary air is conducive to the full combustion of a large amount of volatile matter released instantaneously during the combustion of biomass fuel. The boiler can be equipped with oil (gas) ignition burner to realize ignition automation. Jilin Fully automatic steam generator The feeding, combustion, slag removal, water supply and ignition of the boiler can be automatically controlled, and the operation is convenient. The boiler is equipped with an automatic ash cleaning device, which can remove the ash on the heating surface of the boiler in time to ensure the efficient and stable operation of the boiler. The tail of the boiler is equipped with an economizer, or an air preheater according to the user's needs. Compared with the traditional boiler, the boiler has higher efficiency and lower exhaust gas temperature. High efficiency thermal insulation materials are used, the boiler surface temperature is low, and the heat dissipation loss can be ignored. vertical Fully automatic steam generator manufactor All pressure parts are made of excellent boiler steel in strict accordance with Chinese national codes and standards. Each boiler shall be strictly inspected and tested before leaving the factory, including hydrostatic test and X-ray inspection. Manholes, inspection doors, fire observation holes, etc. are set to facilitate maintenance. The major characteristics of biomass boiler are: energy conservation, environmental protection, and easy installation and use.
