The main parts of the waste heat boiler can be divided into drum, pipe, header, membrane wall, tube panel, tube box, etc. These parts are the parts with specific process requirements in the waste heat boiler. Hebei Automatic electric steam generator For example, the drum should go through metal flaw detection, heat treatment, hydrostatic test and other processes to improve the stability of the waste heat boiler. At the same time, because the header needs high sealing, manual welding is required, and the welding quality needs to be tested. It can be seen that due to the complexity of the working environment of the waste heat boiler, it has special requirements for its internal structural members. small-scale Automatic electric steam generator factory In the process of designing and manufacturing the waste heat boiler, the process designer should consider the advantages and disadvantages of various processes, and then select a reasonable process to complete the manufacturing of the waste heat boiler. For example, the serpentine parts in the waste heat boiler cannot be bent automatically by the machine, so they can only be bent manually.

High heat exchange efficiency. The fusion rate at the contact is more than 95%, the contact thermal resistance is small, and the thermal conductivity is good. Low flow resistance. Hebei Automatic electric steam generator Since H-shaped finned tubes are similar to square structures, after being assembled into heat exchangers, the tubes are divided into many small channels by fins, which has a certain uniform effect on the air flow. The air flow is similar to longitudinal downstream flow, and the air flow resistance is relatively small. However, spiral finned tubes have strong air flow disturbance, high turbulence, and large air flow resistance due to the directivity of the fins. Less ash. The flue gas contains fly ash, which is easy to deposit on the windward side and leeward side of the pipe bundle. The H-shaped fin tube bundle has the characteristics of uniform flow and downstream flow, so it is not easy to cause serious local ash deposition, and the fly ash can be taken away with the air flow in time. Therefore, compared with spiral finned tube heat exchanger, H-type finned tube heat exchanger has less ash deposition. small-scale Automatic electric steam generator factory Small size and low weight. H-shaped finned tube has high area expansion rate, less ash deposition, and high heat transfer efficiency. When the heat transfer capacity is equal, the space occupied by the heat exchanger can be small. For reconstruction projects, the heat exchange area can be arranged as much as possible in the limited space to reduce the exhaust gas temperature, improve the waste heat recovery efficiency, or increase the maintenance space to facilitate maintenance.

The air storage tank in the air source system shall be installed behind the rear cooler, so as to prevent oil vapor and liquid water from gathering in the tank and reduce potential safety hazards as far as possible; The lower temperature of other air stored in the tank can also reduce the volume of the body. Hebei Automatic electric steam generator When connected with screw compressor and other air supply equipment, the air receiver can be installed behind the dryer. At this moment, the air entering the air receiver is dry and there is no condensate in the tank. The air tank is a pressure vessel, and each air tank shall be equipped with safety valve, pressure gauge and other necessary safety supervision equipment. small-scale Automatic electric steam generator factory The application and maintenance shall strictly comply with the relevant provisions of pressure vessels; The air tank shall be equipped with a manhole or hand hole for maintenance, and the lower part of the tank shall be equipped with a drain valve, which shall be regularly drained; The air storage tank is usually installed outdoors, so it should be protected from direct sunlight and there should be no high temperature heat source nearby.

The waste heat boiler greatly improves the utilization rate of heat released by fuel combustion, so this kind of boiler saves energy; Fuel oil, gas and coal combustion generate high-temperature flue gas to release heat. The high-temperature flue gas first enters the furnace, then enters the waste heat recovery device of the front smoke box, then enters the pyrotechnic tube, and then enters the waste heat recovery device in the flue of the rear smoke box. The high-temperature flue gas turns into low-temperature flue gas and is discharged into the atmosphere through the chimney. Hebei Automatic electric steam generator Conditions conducive to quick startup of waste heat boiler: (1) The waste heat boiler adopts forced circulation, which has the priority of quick startup. (2) The flue gas baffle is hydraulically controlled, which can be used to adjust the sky in principle. The flue gas flow into the boiler is reduced. (3) The adjustable guide vane at the inlet of gas turbine can not only adjust the flue gas flow of gas turbine, but also increase or decrease the exhaust gas temperature of gas turbine through the selection of IGV temperature control mode. (4) The steam turbine bypass is designed for the rated evaporation capacity of the boiler. (5) The welded bends and headers of each heating module of the boiler are in the boiler. (6) Similar boilers in other gas turbine power plants can not be reduced when starting, and can be used to adjust the main steam pressure of the boiler. Outside the wall, contact with high-temperature smoke is avoided. small-scale Automatic electric steam generator factory Operating experience of gas turbine load, such as simultaneous startup of gas turbine and waste heat boiler (flue gas damper fully open). Under the possibility of quick startup of waste heat boiler, the water level of steam drum and deaerator will lose control after the flue gas baffle is opened.

It can only be prevented by adding medicine to the pot. Hebei Automatic electric steam generator Adding drugs to the boiler can further soften the water quality, making up that the softening water equipment cannot replace silicon, sulfur and heavy metal ions and anions, so that impurities such as suspended solids, water slag and scale in dissolved water have good looseness and fluidity, and then the impurities are discharged by sewage, thus preventing scale. The water treatment method is carried out in the pot, so it is called water treatment method in the pot. small-scale Automatic electric steam generator factory Therefore, boiler water treatment actually includes water treatment of feed water and quantitative feeding treatment in the boiler. Water treatment should only be carried out without adding drugs. The boiler water index basically does not meet the specified requirements, and the boiler cannot operate under good water quality. This is also the main reason for the softened water device. The softened water is also qualified, and the boiler will also be polluted.

The produced waste heat boiler for hazardous waste incineration is a natural circulation water tube boiler, which adopts a single drum vertical layout and a full membrane water wall structure. Hebei Automatic electric steam generator The surrounding, top and three middle membrane water-cooled walls form a tight series of heat exchange flues. The convection heating surface is no longer arranged inside the heat exchange flue, and radiation heat exchange is adopted, so as to ensure the smooth flow of high-temperature flue gas containing strong coking adhesive ash in the heat exchange flue. Full automatic shock soot blower is arranged on the membrane water wall, and inspection holes and observation holes are reserved. small-scale Automatic electric steam generator factory The bottom of the boiler is composed of membrane water walls on both sides to form a water-cooled ash bucket, and the lower part is connected with a closed spiral ash extractor. The settled soot in the waste heat boiler and the ash removed by the soot blower are discharged out of the boiler by the ash extractor. The furnace wall is of pipe laying structure, and the outside is covered with corrugated steel plate.