The existing industrial boiler flue gas waste heat recovery equipment mainly includes tubular heat exchanger and full heat pipe heat exchanger. Tube and tube heat exchanger can be composed of finned tube bundles. The advantage of finned tube is that it can withstand higher temperature, but has low heat transfer coefficient and large floor area. Shandong Electric steam generator The flue gas of industrial boilers contains sulfur and other acidic substances. In the low temperature zone (flue gas outlet section), the temperature may be lower than the dew point of the acidic substances. The acidic substances will dew on the pipe wall, corrode the shell of the fin tube. The fin tube heat exchanger has poor operating reliability and low service life. vertical Electric steam generator factory The total heat pipe heat exchanger of boiler flue gas waste heat recovery equipment is composed of heat pipe bundles. Its shell is made of multi-layer composite materials. The heat pipe structure is complex, the cost is relatively expensive, the service life is short, and the steel consumption is large. It is difficult for users to accept it, and it is difficult to promote its application in production. The composite heat pipe heater not only takes into account the heat exchange effect, but also takes into account the economic affordability of the investors in production, which is particularly suitable for the current situation in China's industrial production.

The waste heat boiler has advantages in the subdivided industry and is the leading enterprise in the industry. The company's main products are various types of waste heat boilers, industrial boilers, power station boilers, nuclear power equipment and power station auxiliaries. It is a research, development, design and manufacturing base for waste heat boilers with large scale and complete varieties in China. Shandong Electric steam generator Waste heat boiler is a typical energy-saving and emission reduction equipment. Its heat source can come from high-temperature flue gas waste heat, chemical reaction waste heat, combustible waste gas waste heat, and even can use high-temperature product waste heat. At present, the company has more than 20 series and more than 100 varieties of waste heat boiler products, which are widely used in steel, building materials, power, nonferrous metals, coking, chemical and other industries. vertical Electric steam generator factory In 2008, the company produced 272 sets of waste heat boilers of various types, with a total of 10268 steam tons, accounting for 34% of the comprehensive market share based on steam tons; According to the output value, the market share is 47%, ranking first in the waste heat boiler industry.

System oil drainage: circulate the heat transfer oil between 120 ± 5 to drain the heat transfer oil in the system (if you do not replace the oil, please find a clean container to store it properly). Prepare an appropriate amount of coke removal cleaning agent for the heat transfer oil system, drain the oil in the gas-fired heat transfer oil boiler system, and disconnect the cleaning system from the oil storage tank (close the valve), including the connection between the high-level tank and the oil storage tank. Shandong Electric steam generator Residual oil blowing steps: connect the air compressor at the pressure gauge or other places that can be connected, boost the system to 0.3-0.4MPa, and discharge it instantaneously; Repeat this process until the residual oil is blown out. The gas-fired heat transfer oil boiler, circulating pump, and other heat users form a cleaning circulating circuit for decoking and cleaning: add diluted cleaning agent to the system and fill it up to 1/2 of the water level of the high-level tank. Dosage of coke removal cleaning agent: 10~20%, the specific dosage shall be determined according to the scale thickness. Temperature: 90-95, time: 12-72 hours, which can be determined according to the scale thickness. Rinsing and cleaning: after cleaning, drain the residual liquid in the system and add clean water to rinse twice until the coke remover is free of foam and the water is clear. vertical Electric steam generator factory Temperature: 85-95, time: 5-8 hours Water blowing steps: after cleaning, connect the air compressor at the pressure gauge or other places that can be connected, use compressed air to boost the system to 0.3-0.4 MPa, and vent at each low point. Repeat this process until the water is blown out. Waste liquid treatment: the cleaning waste liquid generated in the cleaning process is discharged after being treated in the biochemical tank.

Waste heat boiler is a kind of industrial equipment. Although the equipment is simple to operate, it also needs special attention in practical application. Shandong Electric steam generator So what should we pay attention to when it runs? Generally, when using waste heat boiler, we need to pay attention to prevent misfire. Due to the excessive output of the burner, the flame will disengage from the burner, resulting in incomplete combustion. A large amount of mixed gas in the furnace may cause explosion, and backfire should also be prevented. Due to the low output, the flame will retract into the burner, resulting in unstable flame flameout vertical Electric steam generator factory If the combustible gas continues to enter the limit, it may cause explosion. After ignition, pay attention to adjust the combustion gas flow, stabilize the burner pressure, so that the flame can burn stably. In order to reduce the smoke from the chimney and pollute the environment, smoke suppression and dust removal devices should be installed.

The produced waste heat boiler for hazardous waste incineration is a natural circulation water tube boiler, which adopts a single drum vertical layout and a full membrane water wall structure. Shandong Electric steam generator The surrounding, top and three middle membrane water-cooled walls form a tight series of heat exchange flues. The convection heating surface is no longer arranged inside the heat exchange flue, and radiation heat exchange is adopted, so as to ensure the smooth flow of high-temperature flue gas containing strong coking adhesive ash in the heat exchange flue. Full automatic shock soot blower is arranged on the membrane water wall, and inspection holes and observation holes are reserved. vertical Electric steam generator factory The bottom of the boiler is composed of membrane water walls on both sides to form a water-cooled ash bucket, and the lower part is connected with a closed spiral ash extractor. The settled soot in the waste heat boiler and the ash removed by the soot blower are discharged out of the boiler by the ash extractor. The furnace wall is of pipe laying structure, and the outside is covered with corrugated steel plate.

Energy saving. The waste heat boiler adopts new heat exchange fins and heat exchange elements, which enables full heat exchange. The boiler efficiency can be increased by 6~15%, and the condensate drainage structure can fully recover the latent heat in the flue gas. The energy-saving effect is remarkable. Shandong Electric steam generator Due to the special structure, the total pressure drop is small and the power consumption is small, that is, the smoke pressure drop is small and meets the system requirements. beautiful. Due to the use of efficient heat exchange elements and reasonable structural configuration, the waste heat boiler has the characteristics of compact structure, small size, beautiful appearance, etc. Durable. Heat exchange tubes of waste heat boiler facilities are made of stainless steel aluminum fins for corrosion prevention. vertical Electric steam generator factory The thermal stress, anti-corrosion performance and strength are fully considered when the equipment is manufactured, which can ensure the safety, reliability and stability of the equipment, with a service life of more than 25 years.