Waste heat boilers are widely used in high energy consumption industries. There are two common types of waste heat boilers: one is used to recover the exhaust gas emitted by ordinary boilers, such as fuel fired and gas-fired boilers, biomass fired boilers, etc. The temperature of the exhaust gas from ordinary boilers is about 600 ℃, which is not too high, Therefore, the requirements for waste heat recovery boiler are relatively low. Shaanxi Fuel oil steam generator The other is industrial waste heat recovery boiler, such as building materials industry, chemical industry, steel making industry, etc. The temperature of waste gas and waste heat in these industries is high, and the recovery and utilization are also quite valuable. small-scale Fuel oil steam generator factory Henan Yuji Boiler Vessel Manufacturing Co., Ltd., founded in 2005, is located at No. 8, Jizhong Road, Xiaoji Town, Xinxiang County, Henan Province. It is a comprehensive enterprise of boiler and pressure vessel, mainly engaged in the manufacturing of boilers and pressure vessels, with technological innovation as the core, integrating the design, manufacturing, sales, installation, transformation and maintenance of boilers and pressure vessels.

High heat exchange efficiency. The fusion rate at the contact is more than 95%, the contact thermal resistance is small, and the thermal conductivity is good. Low flow resistance. Shaanxi Fuel oil steam generator Since H-shaped finned tubes are similar to square structures, after being assembled into heat exchangers, the tubes are divided into many small channels by fins, which has a certain uniform effect on the air flow. The air flow is similar to longitudinal downstream flow, and the air flow resistance is relatively small. However, spiral finned tubes have strong air flow disturbance, high turbulence, and large air flow resistance due to the directivity of the fins. Less ash. The flue gas contains fly ash, which is easy to deposit on the windward side and leeward side of the pipe bundle. The H-shaped fin tube bundle has the characteristics of uniform flow and downstream flow, so it is not easy to cause serious local ash deposition, and the fly ash can be taken away with the air flow in time. Therefore, compared with spiral finned tube heat exchanger, H-type finned tube heat exchanger has less ash deposition. small-scale Fuel oil steam generator factory Small size and low weight. H-shaped finned tube has high area expansion rate, less ash deposition, and high heat transfer efficiency. When the heat transfer capacity is equal, the space occupied by the heat exchanger can be small. For reconstruction projects, the heat exchange area can be arranged as much as possible in the limited space to reduce the exhaust gas temperature, improve the waste heat recovery efficiency, or increase the maintenance space to facilitate maintenance.

The main parts of the waste heat boiler can be divided into drum, pipe, header, membrane wall, tube panel, tube box, etc. These parts are the parts with specific process requirements in the waste heat boiler. Shaanxi Fuel oil steam generator For example, the drum should go through metal flaw detection, heat treatment, hydrostatic test and other processes to improve the stability of the waste heat boiler. At the same time, because the header needs high sealing, manual welding is required, and the welding quality needs to be tested. It can be seen that due to the complexity of the working environment of the waste heat boiler, it has special requirements for its internal structural members. small-scale Fuel oil steam generator factory In the process of designing and manufacturing the waste heat boiler, the process designer should consider the advantages and disadvantages of various processes, and then select a reasonable process to complete the manufacturing of the waste heat boiler. For example, the serpentine parts in the waste heat boiler cannot be bent automatically by the machine, so they can only be bent manually.

The flue gas waste heat recovery device also has the following characteristics: 1. Energy saving. It uses new heat exchange fins and heat exchange elements to make heat exchange more fully, and the exhaust gas temperature can be reduced to 40 ℃~80 ℃; The boiler efficiency can be increased by 6~15%, and the condensate drainage structure can fully recover the latent heat in the flue gas, with remarkable energy-saving effect. Shaanxi Fuel oil steam generator Due to the special structure, the total pressure drop is small and the power consumption is small, that is, the smoke pressure drop is small and meets the system requirements. 2. Beautiful. Due to the use of efficient heat exchange elements and reasonable structural configuration, this product has the characteristics of compact structure, small size, beautiful appearance, etc. small-scale Fuel oil steam generator factory Durable. The heat exchange tube of the flue gas waste heat recovery device is made of stainless steel aluminum fins for efficient anti-corrosion. The thermal stress, anti-corrosion performance and strength are fully considered when the equipment is manufactured, which can ensure the safety, reliability and stability of the equipment, with a service life of more than 25 years.

Enterprises that rely on coal for power generation are both traditional power enterprises and highly polluting enterprises. The industrial waste gas discharged by coal power generation enterprises has seriously polluted our living environment. Shaanxi Fuel oil steam generator As a result, the country has become more and more strict in the control of this industry, and how to use waste heat recycling power generation has become a topic of concern for many enterprises. Waste heat boiler can meet this demand of enterprises, so its application in coal mine power generation enterprises is more and more. small-scale Fuel oil steam generator factory Installing a waste heat recovery boiler on the exhaust pipe of the coal mine gas generator set, using the waste heat discharged by the coal mine gas generator set to generate steam for power generation, can not only turn waste into treasure to realize the secondary utilization of energy, achieve the goal of combining coal mine gas control with energy conservation and emission reduction, but also reduce environmental pollution, kill two birds with one stone.

The existing industrial boiler flue gas waste heat recovery equipment mainly includes tubular heat exchanger and full heat pipe heat exchanger. Tube and tube heat exchanger can be composed of finned tube bundles. The advantage of finned tube is that it can withstand higher temperature, but has low heat transfer coefficient and large floor area. Shaanxi Fuel oil steam generator The flue gas of industrial boilers contains sulfur and other acidic substances. In the low temperature zone (flue gas outlet section), the temperature may be lower than the dew point of the acidic substances. The acidic substances will dew on the pipe wall, corrode the shell of the fin tube. The fin tube heat exchanger has poor operating reliability and low service life. small-scale Fuel oil steam generator factory The total heat pipe heat exchanger of boiler flue gas waste heat recovery equipment is composed of heat pipe bundles. Its shell is made of multi-layer composite materials. The heat pipe structure is complex, the cost is relatively expensive, the service life is short, and the steel consumption is large. It is difficult for users to accept it, and it is difficult to promote its application in production. The composite heat pipe heater not only takes into account the heat exchange effect, but also takes into account the economic affordability of the investors in production, which is particularly suitable for the current situation in China's industrial production.