The waste heat boiler is composed of drum, movable smoke hood, feeding pipe groove, oxygen lance mouth, furnace mouth section flue, inclined section 1 flue, inclined section 2 flue, last section 1 flue, last section 2 flue, nitrogen sealing device and nitrogen sealing plug, manhole, micro differential pressure tapping device, flue support and hanger. Shanxi Steam generator Unlike conventional boilers, waste heat boilers do not produce combustion process and do not have combustion related equipment. Essentially, they are just gas water/steam heat exchangers. The waste heat boiler is divided into six circulation loops. Each circulation loop is composed of downcomer and riser. The feed water of each section of flue is introduced from the drum through downcomer to the lower header of each flue, and then enters into each heating surface. The water passes through the heating surface and generates steam into the header, and then is introduced into the drum through the riser. vertical Steam generator manufactor The needle tube waste heat recovery device is a special high-efficient energy-saving product specially designed for waste heat recovery of flue gas. The heat recovery boiler uses needle shaped tubes to strengthen the heat elements to expand the heating surface. The heating surface on the water pipe smoke side can be greatly increased. At the same time, the smoke will form strong turbulence when passing through the needle shaped tube surface, which will improve the heat transfer efficiency and reduce the soot accumulation.

The air storage tank in the air source system shall be installed behind the rear cooler, so as to prevent oil vapor and liquid water from gathering in the tank and reduce potential safety hazards as far as possible; The lower temperature of other air stored in the tank can also reduce the volume of the body. Shanxi Steam generator When connected with screw compressor and other air supply equipment, the air receiver can be installed behind the dryer. At this moment, the air entering the air receiver is dry and there is no condensate in the tank. The air tank is a pressure vessel, and each air tank shall be equipped with safety valve, pressure gauge and other necessary safety supervision equipment. vertical Steam generator manufactor The application and maintenance shall strictly comply with the relevant provisions of pressure vessels; The air tank shall be equipped with a manhole or hand hole for maintenance, and the lower part of the tank shall be equipped with a drain valve, which shall be regularly drained; The air storage tank is usually installed outdoors, so it should be protected from direct sunlight and there should be no high temperature heat source nearby.

Effectively prevent and reduce low temperature corrosion of air preheater. Low temperature corrosion is caused by sulfur dioxide generated by combustion of sulfur in fuel. Shanxi Steam generator Under the action of catalyst, sulfur dioxide is further oxidized to sulfur trioxide. Sulfur trioxide and water vapor in the flue gas generate sulfuric acid vapor, which greatly increases the dew point of the flue gas, condenses the sulfuric acid vapor on the flue gas side of the preheater tube wall, causing sulfuric acid corrosion of the preheater. The content of sulfur trioxide has a great impact on the corrosion rate of the preheater. The content of sulfur trioxide is not only related to the sulfur content in the fuel, but also related to the oxygen content in the flue gas. vertical Steam generator manufactor Low oxygen combustion can significantly reduce the oxygen content in flue gas, greatly reduce the amount of sulfur dioxide oxidized to sulfur trioxide, reduce the dew point of flue gas, and effectively reduce the corrosion of preheater. Low oxygen combustion reduces the amount of flue gas. It can not only reduce the exhaust gas temperature, improve the boiler efficiency, but also reduce the power consumption of the forced draft fan and the wear of the heating surface.

The fluctuation of waste heat boiler flue gas in flow, temperature, composition, dust content and other aspects is one of its characteristics. The nature of the fluctuation can be regular, periodic, or irregular, aperiodic; The characteristics of fluctuation can be gradual. Shanxi Steam generator It can also be impulsive; It can be a single parameter or a composite fluctuation of multiple parameters. The selection of waste heat boiler shall first analyze the whole cycle of the main process flow, and determine the flue gas characteristics of each time section in the cycle. vertical Steam generator manufactor Therefore, corresponding measures shall be implemented one by one in the design of waste heat boiler. The prominent feature is often the main basis for the selection of waste heat boiler.

The waste heat boiler greatly improves the utilization rate of heat released by fuel combustion, so this kind of boiler saves energy; Fuel oil, gas and coal combustion generate high-temperature flue gas to release heat. The high-temperature flue gas first enters the furnace, then enters the waste heat recovery device of the front smoke box, then enters the pyrotechnic tube, and then enters the waste heat recovery device in the flue of the rear smoke box. The high-temperature flue gas turns into low-temperature flue gas and is discharged into the atmosphere through the chimney. Shanxi Steam generator Conditions conducive to quick startup of waste heat boiler: (1) The waste heat boiler adopts forced circulation, which has the priority of quick startup. (2) The flue gas baffle is hydraulically controlled, which can be used to adjust the sky in principle. The flue gas flow into the boiler is reduced. (3) The adjustable guide vane at the inlet of gas turbine can not only adjust the flue gas flow of gas turbine, but also increase or decrease the exhaust gas temperature of gas turbine through the selection of IGV temperature control mode. (4) The steam turbine bypass is designed for the rated evaporation capacity of the boiler. (5) The welded bends and headers of each heating module of the boiler are in the boiler. (6) Similar boilers in other gas turbine power plants can not be reduced when starting, and can be used to adjust the main steam pressure of the boiler. Outside the wall, contact with high-temperature smoke is avoided. vertical Steam generator manufactor Operating experience of gas turbine load, such as simultaneous startup of gas turbine and waste heat boiler (flue gas damper fully open). Under the possibility of quick startup of waste heat boiler, the water level of steam drum and deaerator will lose control after the flue gas baffle is opened.