The main parts of the waste heat boiler can be divided into drum, pipe, header, membrane wall, tube panel, tube box, etc. These parts are the parts with specific process requirements in the waste heat boiler. Heilongjiang Electric steam generator For example, the drum should go through metal flaw detection, heat treatment, hydrostatic test and other processes to improve the stability of the waste heat boiler. At the same time, because the header needs high sealing, manual welding is required, and the welding quality needs to be tested. It can be seen that due to the complexity of the working environment of the waste heat boiler, it has special requirements for its internal structural members. small-scale Electric steam generator manufactor In the process of designing and manufacturing the waste heat boiler, the process designer should consider the advantages and disadvantages of various processes, and then select a reasonable process to complete the manufacturing of the waste heat boiler. For example, the serpentine parts in the waste heat boiler cannot be bent automatically by the machine, so they can only be bent manually.

The waste heat boiler has advantages in the subdivided industry and is the leading enterprise in the industry. The company's main products are various types of waste heat boilers, industrial boilers, power station boilers, nuclear power equipment and power station auxiliaries. It is a research, development, design and manufacturing base for waste heat boilers with large scale and complete varieties in China. Heilongjiang Electric steam generator Waste heat boiler is a typical energy-saving and emission reduction equipment. Its heat source can come from high-temperature flue gas waste heat, chemical reaction waste heat, combustible waste gas waste heat, and even can use high-temperature product waste heat. At present, the company has more than 20 series and more than 100 varieties of waste heat boiler products, which are widely used in steel, building materials, power, nonferrous metals, coking, chemical and other industries. small-scale Electric steam generator manufactor In 2008, the company produced 272 sets of waste heat boilers of various types, with a total of 10268 steam tons, accounting for 34% of the comprehensive market share based on steam tons; According to the output value, the market share is 47%, ranking first in the waste heat boiler industry.

High heat exchange efficiency. The fusion rate at the contact is more than 95%, the contact thermal resistance is small, and the thermal conductivity is good. Low flow resistance. Heilongjiang Electric steam generator Since H-shaped finned tubes are similar to square structures, after being assembled into heat exchangers, the tubes are divided into many small channels by fins, which has a certain uniform effect on the air flow. The air flow is similar to longitudinal downstream flow, and the air flow resistance is relatively small. However, spiral finned tubes have strong air flow disturbance, high turbulence, and large air flow resistance due to the directivity of the fins. Less ash. The flue gas contains fly ash, which is easy to deposit on the windward side and leeward side of the pipe bundle. The H-shaped fin tube bundle has the characteristics of uniform flow and downstream flow, so it is not easy to cause serious local ash deposition, and the fly ash can be taken away with the air flow in time. Therefore, compared with spiral finned tube heat exchanger, H-type finned tube heat exchanger has less ash deposition. small-scale Electric steam generator manufactor Small size and low weight. H-shaped finned tube has high area expansion rate, less ash deposition, and high heat transfer efficiency. When the heat transfer capacity is equal, the space occupied by the heat exchanger can be small. For reconstruction projects, the heat exchange area can be arranged as much as possible in the limited space to reduce the exhaust gas temperature, improve the waste heat recovery efficiency, or increase the maintenance space to facilitate maintenance.

When using stainless steel storage tank, cracks appear on the head. If it is not handled in time, it will be dangerous, and how to handle this situation will be explained. Heilongjiang Electric steam generator Firstly, the cracks in the stainless steel tank can were removed by polishing. After grinding, pits that do not need repair welding and do not affect the grading shall be formed within the allowable range. Otherwise, repair welding shall be carried out. The position of surface crack defect shall be determined by surface penetration defect detection, and the welding repair shall be completed. The horizontal gas tank shall be repaired, and the weld and surrounding materials shall be repaired. After that, argon tungsten arc welding shall be used for repair welding. small-scale Electric steam generator manufactor Tungsten argon arc welding shall be adopted for welding repair. It is suitable for back welding or skip welding, small size multi-layer and multi pass non rotating welding to avoid overheating of the weld. Water cooling measures are adopted. The defects of stainless steel storage tanks shall be removed by grinding with angular grinding wheel with conical grinding rod. Note that the abrasive grains of the grinding wheel should be perpendicular to the crack length. If the defect is deep, crack stop holes shall be drilled at both ends of the defect to prevent the crack from expanding with the grinding process. According to the inspection, in the stainless steel storage tank with primary side inspection, there are cracks at the head welds, and these defective welds have different edge bite degrees. Do not panic when the stainless steel tank can has cracks. The oil tank works. The above measures can be taken to solve this problem.

After the cold furnace of oil fired and gas fired boiler is ignited, the speed of temperature rise shall be controlled at 10 ℃/hour, mainly because the viscosity of oil temperature is large when it is cold, and the flow rate in the heating surface pipe of the whole equipment is relatively low. Heilongjiang Electric steam generator The oil film on the pipe wall is thick, so the heat transfer condition is poor when in use. If the heating speed of oil and gas fired boiler is too fast during use, it is easy to make the local oil film temperature too high. The equipment is in the stage of driving away the residual moisture and moisture contained in the heat conduction fluid in the system within the temperature range. small-scale Electric steam generator manufactor In oil and gas fired boiler, when the steam exhaust volume at the vent pipe of the expander is relatively large, there will be water hammer at the bottom of the equipment. In this way, the vibration of the pipeline will accelerate, and when the swing amplitude of the pressure gauge pointer in each part of the equipment is large, the temperature rise will be stopped and the constant temperature state will be maintained.

The waste heat boiler for hazardous waste incineration is an important part of the hazardous waste rotary kiln incineration system. The heat source is the high-temperature waste gas containing strongly coking and cohesive ash after hazardous waste incineration. Heilongjiang Electric steam generator Generally, this type of waste heat boiler adopts single flue or multi flue layout, and convection heating surface is arranged in the flue. During operation, strongly coking cohesive ash is easy to adhere to the convection heating surface, leading to flue blockage, affecting the safe and normal operation of the waste heat boiler. According to the characteristics of hazardous waste rotary kiln incineration system, a kind of waste heat boiler with special structure suitable for the system was developed, which successfully solved the problems of ash deposition, wear, air leakage, corrosion, etc. small-scale Electric steam generator manufactor The water circulation mode of the waste heat boiler is natural circulation. The working medium directly enters the drum, then is led out from the drum, flows into each membrane water wall through the downcomer, is heated here, then led back to the drum through the steam conduit, and is separated by the steam water separator, and then led out of the drum saturated steam with rated parameters.