The existing industrial boiler flue gas waste heat recovery equipment mainly includes tubular heat exchanger and full heat pipe heat exchanger. Tube and tube heat exchanger can be composed of finned tube bundles. The advantage of finned tube is that it can withstand higher temperature, but has low heat transfer coefficient and large floor area. Guizhou Full automatic fuel oil steam generator The flue gas of industrial boilers contains sulfur and other acidic substances. In the low temperature zone (flue gas outlet section), the temperature may be lower than the dew point of the acidic substances. The acidic substances will dew on the pipe wall, corrode the shell of the fin tube. The fin tube heat exchanger has poor operating reliability and low service life. small-scale Full automatic fuel oil steam generator manufactor The total heat pipe heat exchanger of boiler flue gas waste heat recovery equipment is composed of heat pipe bundles. Its shell is made of multi-layer composite materials. The heat pipe structure is complex, the cost is relatively expensive, the service life is short, and the steel consumption is large. It is difficult for users to accept it, and it is difficult to promote its application in production. The composite heat pipe heater not only takes into account the heat exchange effect, but also takes into account the economic affordability of the investors in production, which is particularly suitable for the current situation in China's industrial production.
The main parts of the waste heat boiler can be divided into drum, pipe, header, membrane wall, tube panel, tube box, etc. These parts are the parts with specific process requirements in the waste heat boiler. Guizhou Full automatic fuel oil steam generator For example, the drum should go through metal flaw detection, heat treatment, hydrostatic test and other processes to improve the stability of the waste heat boiler. At the same time, because the header needs high sealing, manual welding is required, and the welding quality needs to be tested. It can be seen that due to the complexity of the working environment of the waste heat boiler, it has special requirements for its internal structural members. small-scale Full automatic fuel oil steam generator manufactor In the process of designing and manufacturing the waste heat boiler, the process designer should consider the advantages and disadvantages of various processes, and then select a reasonable process to complete the manufacturing of the waste heat boiler. For example, the serpentine parts in the waste heat boiler cannot be bent automatically by the machine, so they can only be bent manually.
When using stainless steel storage tank, cracks appear on the head. If it is not handled in time, it will be dangerous, and how to handle this situation will be explained. Guizhou Full automatic fuel oil steam generator Firstly, the cracks in the stainless steel tank can were removed by polishing. After grinding, pits that do not need repair welding and do not affect the grading shall be formed within the allowable range. Otherwise, repair welding shall be carried out. The position of surface crack defect shall be determined by surface penetration defect detection, and the welding repair shall be completed. The horizontal gas tank shall be repaired, and the weld and surrounding materials shall be repaired. After that, argon tungsten arc welding shall be used for repair welding. small-scale Full automatic fuel oil steam generator manufactor Tungsten argon arc welding shall be adopted for welding repair. It is suitable for back welding or skip welding, small size multi-layer and multi pass non rotating welding to avoid overheating of the weld. Water cooling measures are adopted. The defects of stainless steel storage tanks shall be removed by grinding with angular grinding wheel with conical grinding rod. Note that the abrasive grains of the grinding wheel should be perpendicular to the crack length. If the defect is deep, crack stop holes shall be drilled at both ends of the defect to prevent the crack from expanding with the grinding process. According to the inspection, in the stainless steel storage tank with primary side inspection, there are cracks at the head welds, and these defective welds have different edge bite degrees. Do not panic when the stainless steel tank can has cracks. The oil tank works. The above measures can be taken to solve this problem.
The waste heat boiler for hazardous waste incineration is an important part of the hazardous waste rotary kiln incineration system. The heat source is the high-temperature waste gas containing strongly coking and cohesive ash after hazardous waste incineration. Guizhou Full automatic fuel oil steam generator Generally, this type of waste heat boiler adopts single flue or multi flue layout, and convection heating surface is arranged in the flue. During operation, strongly coking cohesive ash is easy to adhere to the convection heating surface, leading to flue blockage, affecting the safe and normal operation of the waste heat boiler. According to the characteristics of hazardous waste rotary kiln incineration system, a kind of waste heat boiler with special structure suitable for the system was developed, which successfully solved the problems of ash deposition, wear, air leakage, corrosion, etc. small-scale Full automatic fuel oil steam generator manufactor The water circulation mode of the waste heat boiler is natural circulation. The working medium directly enters the drum, then is led out from the drum, flows into each membrane water wall through the downcomer, is heated here, then led back to the drum through the steam conduit, and is separated by the steam water separator, and then led out of the drum saturated steam with rated parameters.
