You will find that the characteristics of industrial boiler equipment are obvious. When designing industrial boilers, they should be regularly maintained. Vertical boilers have obvious characteristics Heilongjiang Horizontal gas steam generator The combustion part adopts a double-layer grate combustion chamber, which has fast temperature rise and pressure rise, reasonable overall layout, good heat transfer, sufficient combustion, smoke suppression and dust removal for unburned gas after secondary combustion, and is one of the smaller steam and heating equipment. small-scale Horizontal gas steam generator factory The characteristics of the whole industrial boiler are obvious, with high thermal efficiency and sufficient steam. The whole industrial boiler is equipped with excellent safety valve, pressure regulator, low water level and other multiple protection devices, which can effectively ensure the safe operation of the boiler. Moreover, industrial boiler equipment is compact in structure, small in floor area, elegant in shape and bright in color. Therefore, it plays an important role in many large factories and coal mining enterprises.

As is known to all, the boiler using sensible heat of various waste gases and waste heat after waste incineration as heat source is called waste heat boiler, also called waste heat boiler. Therefore, the country advocates vigorously developing waste heat utilization, energy conservation and emission reduction, which plays a positive role in protecting energy and improving the quality of human living environment. Heilongjiang Horizontal gas steam generator In the design of waste heat boiler, how to reasonably divide the temperature range is the basis for reasonably arranging the heating surface of waste heat boiler and making maximum use of waste heat. Under the condition of a given exhaust gas temperature at the inlet of the waste heat boiler, there are two requirements for the exhaust gas temperature. One is to limit the exhaust gas temperature, which is required to be within a reasonable range; The other is that the exhaust gas temperature is not limited, requiring greater use of waste heat. small-scale Horizontal gas steam generator factory In either case, for medium and low temperature waste heat utilization, the narrow point temperature difference directly affects the evaporation capacity of the waste heat boiler and the layout of the heating surface. Narrow point temperature difference, also known as node temperature difference, is a small temperature difference between evaporator outlet flue gas and heated saturated water vapor during heat exchange. With the change of narrow point temperature difference, the relative total heat exchange area, relative evaporation capacity and relative exhaust gas temperature of the waste heat boiler also change.

The manufacturer of the pneumatic water tank shall hold the pressure vessel manufacturing license or registration, and have a sound quality management system and system. Heilongjiang Horizontal gas steam generator The purchased parts of the equipment must have the product certificate and pass the entrance inspection before use. The pneumatic water tank, water pump unit, electrical components and other components of the three-dimensional elastic filler manufacturer's equipment shall be assembled and used after passing the inspection. The equipment assembled on site can be used to inspect the performance of the whole machine on site. The production license issued by the relevant department shall be held. small-scale Horizontal gas steam generator factory When selecting this product, requirements shall be put forward for the following items: equipment composition, equipment classification, equipment working pressure, equipment design flow, specification and quantity of air pressure tank, equipment data, and sanitary requirements. The overall structure of equipment, water pipe, gas pipe and electrical circuit shall be arranged reasonably, and the manufacturer of single hole mold aerator shall reserve space for device maintenance to facilitate operation. The pipeline of the equipment shall be equipped with a safety valve, and the opening pressure of the combined packing manufacturer shall not be greater than 1.1 times of the working pressure. The equipment shared by fire fighting and living (production) shall have a separate fire water outlet.

The existing industrial boiler flue gas waste heat recovery equipment mainly includes tubular heat exchanger and full heat pipe heat exchanger. Tube and tube heat exchanger can be composed of finned tube bundles. The advantage of finned tube is that it can withstand higher temperature, but has low heat transfer coefficient and large floor area. Heilongjiang Horizontal gas steam generator The flue gas of industrial boilers contains sulfur and other acidic substances. In the low temperature zone (flue gas outlet section), the temperature may be lower than the dew point of the acidic substances. The acidic substances will dew on the pipe wall, corrode the shell of the fin tube. The fin tube heat exchanger has poor operating reliability and low service life. small-scale Horizontal gas steam generator factory The total heat pipe heat exchanger of boiler flue gas waste heat recovery equipment is composed of heat pipe bundles. Its shell is made of multi-layer composite materials. The heat pipe structure is complex, the cost is relatively expensive, the service life is short, and the steel consumption is large. It is difficult for users to accept it, and it is difficult to promote its application in production. The composite heat pipe heater not only takes into account the heat exchange effect, but also takes into account the economic affordability of the investors in production, which is particularly suitable for the current situation in China's industrial production.

The waste heat boiler is composed of drum, movable smoke hood, feeding pipe groove, oxygen lance mouth, furnace mouth section flue, inclined section 1 flue, inclined section 2 flue, last section 1 flue, last section 2 flue, nitrogen sealing device and nitrogen sealing plug, manhole, micro differential pressure tapping device, flue support and hanger. Heilongjiang Horizontal gas steam generator Unlike conventional boilers, waste heat boilers do not produce combustion process and do not have combustion related equipment. Essentially, they are just gas water/steam heat exchangers. The waste heat boiler is divided into six circulation loops. Each circulation loop is composed of downcomer and riser. The feed water of each section of flue is introduced from the drum through downcomer to the lower header of each flue, and then enters into each heating surface. The water passes through the heating surface and generates steam into the header, and then is introduced into the drum through the riser. small-scale Horizontal gas steam generator factory The needle tube waste heat recovery device is a special high-efficient energy-saving product specially designed for waste heat recovery of flue gas. The heat recovery boiler uses needle shaped tubes to strengthen the heat elements to expand the heating surface. The heating surface on the water pipe smoke side can be greatly increased. At the same time, the smoke will form strong turbulence when passing through the needle shaped tube surface, which will improve the heat transfer efficiency and reduce the soot accumulation.

The main parts of the waste heat boiler can be divided into drum, pipe, header, membrane wall, tube panel, tube box, etc. These parts are the parts with specific process requirements in the waste heat boiler. Heilongjiang Horizontal gas steam generator For example, the drum should go through metal flaw detection, heat treatment, hydrostatic test and other processes to improve the stability of the waste heat boiler. At the same time, because the header needs high sealing, manual welding is required, and the welding quality needs to be tested. It can be seen that due to the complexity of the working environment of the waste heat boiler, it has special requirements for its internal structural members. small-scale Horizontal gas steam generator factory In the process of designing and manufacturing the waste heat boiler, the process designer should consider the advantages and disadvantages of various processes, and then select a reasonable process to complete the manufacturing of the waste heat boiler. For example, the serpentine parts in the waste heat boiler cannot be bent automatically by the machine, so they can only be bent manually.