The waste heat boiler is composed of drum, movable smoke hood, feeding pipe groove, oxygen lance mouth, furnace mouth section flue, inclined section 1 flue, inclined section 2 flue, last section 1 flue, last section 2 flue, nitrogen sealing device and nitrogen sealing plug, manhole, micro differential pressure tapping device, flue support and hanger. Shenyang Oil fired gas steam generator Unlike conventional boilers, waste heat boilers do not produce combustion process and do not have combustion related equipment. Essentially, they are just gas water/steam heat exchangers. The waste heat boiler is divided into six circulation loops. Each circulation loop is composed of downcomer and riser. The feed water of each section of flue is introduced from the drum through downcomer to the lower header of each flue, and then enters into each heating surface. The water passes through the heating surface and generates steam into the header, and then is introduced into the drum through the riser. vertical Oil fired gas steam generator factory The needle tube waste heat recovery device is a special high-efficient energy-saving product specially designed for waste heat recovery of flue gas. The heat recovery boiler uses needle shaped tubes to strengthen the heat elements to expand the heating surface. The heating surface on the water pipe smoke side can be greatly increased. At the same time, the smoke will form strong turbulence when passing through the needle shaped tube surface, which will improve the heat transfer efficiency and reduce the soot accumulation.

Most people may already know something about flue gas waste heat recovery, because they have already explained a lot about it. In order to let you know the relevant knowledge of flue gas waste heat recovery, the following is a brief introduction to the two methods commonly used for recovery. Shenyang Oil fired gas steam generator Two methods are usually adopted for flue gas waste heat recovery: one is to preheat the workpiece; The other is to preheat air for combustion support. The flue gas preheating workpiece needs to occupy a large volume for heat exchange, which is often limited by the operation site (this method cannot be used for intermittent furnaces). vertical Oil fired gas steam generator factory Preheating air for combustion support is a good method. It is generally configured on the heating furnace, which can also strengthen combustion, speed up the temperature rise of the furnace, and improve the thermal performance of the furnace. This can not only meet the requirements of the process, but also achieve significant comprehensive energy-saving effect.

The produced waste heat boiler for hazardous waste incineration is a natural circulation water tube boiler, which adopts a single drum vertical layout and a full membrane water wall structure. Shenyang Oil fired gas steam generator The surrounding, top and three middle membrane water-cooled walls form a tight series of heat exchange flues. The convection heating surface is no longer arranged inside the heat exchange flue, and radiation heat exchange is adopted, so as to ensure the smooth flow of high-temperature flue gas containing strong coking adhesive ash in the heat exchange flue. Full automatic shock soot blower is arranged on the membrane water wall, and inspection holes and observation holes are reserved. vertical Oil fired gas steam generator factory The bottom of the boiler is composed of membrane water walls on both sides to form a water-cooled ash bucket, and the lower part is connected with a closed spiral ash extractor. The settled soot in the waste heat boiler and the ash removed by the soot blower are discharged out of the boiler by the ash extractor. The furnace wall is of pipe laying structure, and the outside is covered with corrugated steel plate.

The main parts of the waste heat boiler can be divided into drum, pipe, header, membrane wall, tube panel, tube box, etc. These parts are the parts with specific process requirements in the waste heat boiler. Shenyang Oil fired gas steam generator For example, the drum should go through metal flaw detection, heat treatment, hydrostatic test and other processes to improve the stability of the waste heat boiler. At the same time, because the header needs high sealing, manual welding is required, and the welding quality needs to be tested. It can be seen that due to the complexity of the working environment of the waste heat boiler, it has special requirements for its internal structural members. vertical Oil fired gas steam generator factory In the process of designing and manufacturing the waste heat boiler, the process designer should consider the advantages and disadvantages of various processes, and then select a reasonable process to complete the manufacturing of the waste heat boiler. For example, the serpentine parts in the waste heat boiler cannot be bent automatically by the machine, so they can only be bent manually.

The hardness of water is mainly formed and expressed by calcium and magnesium, so cation exchange resin (water softener) is generally used to convert Ca2+ Mg2+(the main component that forms scale) is replaced With the increase of Mg2+, the resin removes Ca2+ The efficiency of Mg2+decreases gradually. Shenyang Oil fired gas steam generator When the resin absorbs a certain amount of calcium and magnesium ions, it must be regenerated. The regeneration process is to wash the resin layer with salt water in the salt tank to replace the hardness ions on the resin. With the regeneration waste liquid discharged out of the tank, the resin will resume its softening and exchange function. vertical Oil fired gas steam generator factory Because the hardness of water is mainly formed by calcium and magnesium, it indicates that the hardness of water is mainly formed by calcium and magnesium, and it indicates that the principle of sodium ion exchange softening treatment is to pass raw water through sodium cation exchange resin, so that the hardness component of water is Ca2+ Mg2+is exchanged with Na+in the resin to adsorb Ca2+ Mg2+， Soften the water.

The existing industrial boiler flue gas waste heat recovery equipment mainly includes tubular heat exchanger and full heat pipe heat exchanger. Tube and tube heat exchanger can be composed of finned tube bundles. The advantage of finned tube is that it can withstand higher temperature, but has low heat transfer coefficient and large floor area. Shenyang Oil fired gas steam generator The flue gas of industrial boilers contains sulfur and other acidic substances. In the low temperature zone (flue gas outlet section), the temperature may be lower than the dew point of the acidic substances. The acidic substances will dew on the pipe wall, corrode the shell of the fin tube. The fin tube heat exchanger has poor operating reliability and low service life. vertical Oil fired gas steam generator factory The total heat pipe heat exchanger of boiler flue gas waste heat recovery equipment is composed of heat pipe bundles. Its shell is made of multi-layer composite materials. The heat pipe structure is complex, the cost is relatively expensive, the service life is short, and the steel consumption is large. It is difficult for users to accept it, and it is difficult to promote its application in production. The composite heat pipe heater not only takes into account the heat exchange effect, but also takes into account the economic affordability of the investors in production, which is particularly suitable for the current situation in China's industrial production.