The waste heat boiler is composed of drum, movable smoke hood, feeding pipe groove, oxygen lance mouth, furnace mouth section flue, inclined section 1 flue, inclined section 2 flue, last section 1 flue, last section 2 flue, nitrogen sealing device and nitrogen sealing plug, manhole, micro differential pressure tapping device, flue support and hanger. Sichuan Miniature steam generator Unlike conventional boilers, waste heat boilers do not produce combustion process and do not have combustion related equipment. Essentially, they are just gas water/steam heat exchangers. The waste heat boiler is divided into six circulation loops. Each circulation loop is composed of downcomer and riser. The feed water of each section of flue is introduced from the drum through downcomer to the lower header of each flue, and then enters into each heating surface. The water passes through the heating surface and generates steam into the header, and then is introduced into the drum through the riser. small-scale Miniature steam generator how much The needle tube waste heat recovery device is a special high-efficient energy-saving product specially designed for waste heat recovery of flue gas. The heat recovery boiler uses needle shaped tubes to strengthen the heat elements to expand the heating surface. The heating surface on the water pipe smoke side can be greatly increased. At the same time, the smoke will form strong turbulence when passing through the needle shaped tube surface, which will improve the heat transfer efficiency and reduce the soot accumulation.
The existing industrial boiler flue gas waste heat recovery equipment mainly includes tubular heat exchanger and full heat pipe heat exchanger. Tube and tube heat exchanger can be composed of finned tube bundles. The advantage of finned tube is that it can withstand higher temperature, but has low heat transfer coefficient and large floor area. Sichuan Miniature steam generator The flue gas of industrial boilers contains sulfur and other acidic substances. In the low temperature zone (flue gas outlet section), the temperature may be lower than the dew point of the acidic substances. The acidic substances will dew on the pipe wall, corrode the shell of the fin tube. The fin tube heat exchanger has poor operating reliability and low service life. small-scale Miniature steam generator how much The total heat pipe heat exchanger of boiler flue gas waste heat recovery equipment is composed of heat pipe bundles. Its shell is made of multi-layer composite materials. The heat pipe structure is complex, the cost is relatively expensive, the service life is short, and the steel consumption is large. It is difficult for users to accept it, and it is difficult to promote its application in production. The composite heat pipe heater not only takes into account the heat exchange effect, but also takes into account the economic affordability of the investors in production, which is particularly suitable for the current situation in China's industrial production.
To understand the advantages and disadvantages of hot blast stove and hot water stove, we should start from the working principles of the two boilers. The hot water boiler can increase the indoor temperature by burning hot water, circulating hot water, heat dissipation, etc. General purpose (radiators, floor heating pipes, water heating air conditioners are generally used for heating in families, enterprises and institutions). Sichuan Miniature steam generator The hot blast stove can increase the indoor temperature by heating the air. Generally, a hot channel wind belt is required. It is generally used for workshop, breeding, planting and special heating or drying. Most areas in northern China are cold, such as the three northeastern provinces, Inner Mongolia, Xinjiang and other cities. The colder temperature is more than minus 40 degrees Celsius. There are hot water boilers and steam boilers for heating. Its disadvantage is that it is afraid of circulatory system failure or power failure. small-scale Miniature steam generator how much Once the power failure exceeds two to three hours, if the insulation is not good, the pipeline will freeze. The heating of hot blast furnace is not frozen, and the temperature can be set. It can save 40% energy than hot water heating and 50% energy than steam boiler heating. This comparison is practical. The hot blast stove does not need to apply for a use certificate, the steam boiler and pressure hot water boiler need to apply for a use certificate, and the functional department also needs to carry out annual inspection every year, but also has to bear the cost.
Enterprises that rely on coal for power generation are both traditional power enterprises and highly polluting enterprises. The industrial waste gas discharged by coal power generation enterprises has seriously polluted our living environment. Sichuan Miniature steam generator As a result, the country has become more and more strict in the control of this industry, and how to use waste heat recycling power generation has become a topic of concern for many enterprises. Waste heat boiler can meet this demand of enterprises, so its application in coal mine power generation enterprises is more and more. small-scale Miniature steam generator how much Installing a waste heat recovery boiler on the exhaust pipe of the coal mine gas generator set, using the waste heat discharged by the coal mine gas generator set to generate steam for power generation, can not only turn waste into treasure to realize the secondary utilization of energy, achieve the goal of combining coal mine gas control with energy conservation and emission reduction, but also reduce environmental pollution, kill two birds with one stone.
Most people may already know something about flue gas waste heat recovery, because they have already explained a lot about it. In order to let you know the relevant knowledge of flue gas waste heat recovery, the following is a brief introduction to the two methods commonly used for recovery. Sichuan Miniature steam generator Two methods are usually adopted for flue gas waste heat recovery: one is to preheat the workpiece; The other is to preheat air for combustion support. The flue gas preheating workpiece needs to occupy a large volume for heat exchange, which is often limited by the operation site (this method cannot be used for furnaces that are used intermittently). small-scale Miniature steam generator how much Preheating air for combustion support is a good method. It is generally configured on the heating furnace, which can also strengthen combustion, speed up the temperature rise of the furnace, and improve the thermal performance of the furnace. This can not only meet the requirements of the process, but also achieve significant comprehensive energy-saving effect.
The starting of gas-fired boiler shall be carried out according to the operating procedures. The following is the accurate starting process of the analyzed gas-fired boiler: turn on the main power supply, start the gas-fired incinerator, and close the vent valve on the drum when it emits steam. Sichuan Miniature steam generator Check the manhole, handhole flange and valve of the gas boiler. If any leakage is found, fasten them. If leakage occurs after fastening, shut down the boiler for maintenance. When the gas pressure of the gas boiler rises by 0.05~0.1MPA, make up water, blow down, check the experimental water supply system and blow down equipment, and flush the water level gauge together. When the gas boiler pressure rises to 0.1~0.15MPA, flush the pressure gauge trap; When the gas pressure of the gas-fired boiler rises to 0.3MPA, turn the "load high fire/low fire" knob to "high fire" to strengthen incineration. When the pressure of the boiler rises to 2/3 of the operating pressure, start pipe warming and air supply, slowly open the main steam valve to prevent water hammer. small-scale Miniature steam generator how much When the drain valve emits steam, close it. After all the drain valves are closed, slowly open the main gas valve to fully open, and then reverse it for half a circle. Turn the "Control of gas incinerator" knob to the automatic gear.
