The fluctuation of waste heat boiler flue gas in flow, temperature, composition, dust content and other aspects is one of its characteristics. The nature of the fluctuation can be regular, periodic, or irregular, aperiodic; The characteristics of fluctuation can be gradual. Jilin Electric steam generator It can also be impulsive; It can be a single parameter or a composite fluctuation of multiple parameters. The selection of waste heat boiler shall first analyze the whole cycle of the main process flow, and determine the flue gas characteristics of each time section in the cycle. small-scale Electric steam generator how much Therefore, corresponding measures shall be implemented one by one in the design of waste heat boiler. The prominent feature is often the main basis for the selection of waste heat boiler.
High heat exchange efficiency. The fusion rate at the contact is more than 95%, the contact thermal resistance is small, and the thermal conductivity is good. Low flow resistance. Jilin Electric steam generator Since H-shaped finned tubes are similar to square structures, after being assembled into heat exchangers, the tubes are divided into many small channels by fins, which has a certain uniform effect on the air flow. The air flow is similar to longitudinal downstream flow, and the air flow resistance is relatively small. However, spiral finned tubes have strong air flow disturbance, high turbulence, and large air flow resistance due to the directivity of the fins. Less ash. The flue gas contains fly ash, which is easy to deposit on the windward side and leeward side of the pipe bundle. The H-shaped fin tube bundle has the characteristics of flow equalization and downstream flow, which is not easy to cause serious local ash deposition, and the fly ash can be taken away with the air flow in time. Therefore, compared with spiral finned tube heat exchanger, H-type finned tube heat exchanger has less ash deposition. small-scale Electric steam generator how much Small size and low weight. H-shaped finned tube has high area expansion rate, less ash deposition, and high heat transfer efficiency. When the heat transfer capacity is equal, the space occupied by the heat exchanger can be small. For reconstruction projects, the heat exchange area can be arranged as much as possible in the limited space to reduce the exhaust gas temperature, improve the waste heat recovery efficiency, or increase the maintenance space to facilitate maintenance.
Diaphragm air pressure tank is an energy storage device composed of a steel shell and a rubber diaphragm liner. The rubber diaphragm completely separates the water chamber from the air chamber. When water with external pressure is filled into the liner of the diaphragm air pressure tank, the air sealed in the diaphragm air pressure tank will be compressed. Jilin Electric steam generator According to Boyle's gas law, the volume of gas becomes smaller after being compressed, and the pressure increases to store energy. The expansion of compressed gas can press the water in the rubber diaphragm out of the tank. Diaphragm pressure tank is widely used in central air conditioning, boiler, water heater, frequency conversion and constant pressure water supply equipment. It can buffer the pressure fluctuation of the system and eliminate water hammer to stabilize the pressure and unload the load. small-scale Electric steam generator how much When the water pressure in the system changes slightly, the automatic expansion and contraction of the diaphragm air pressure capsule will have a buffer effect on the change of water pressure, which can ensure the stability of the water pressure in the system, and the water pump will not be opened frequently due to the change of pressure.
The existing industrial boiler flue gas waste heat recovery equipment mainly includes tubular heat exchanger and full heat pipe heat exchanger. Tube and tube heat exchanger can be composed of finned tube bundles. The advantage of finned tube is that it can withstand higher temperature, but has low heat transfer coefficient and large floor area. Jilin Electric steam generator The flue gas of industrial boilers contains sulfur and other acidic substances. In the low temperature zone (flue gas outlet section), the temperature may be lower than the dew point of the acidic substances. The acidic substances will dew on the pipe wall, corrode the shell of the fin tube. The fin tube heat exchanger has poor operating reliability and low service life. small-scale Electric steam generator how much The total heat pipe heat exchanger of boiler flue gas waste heat recovery equipment is composed of heat pipe bundles. Its shell is made of multi-layer composite materials. The heat pipe structure is complex, the cost is relatively expensive, the service life is short, and the steel consumption is large. It is difficult for users to accept it, and it is difficult to promote its application in production. The composite heat pipe heater not only takes into account the heat exchange effect, but also takes into account the economic affordability of the investors in production, which is particularly suitable for the current situation in China's industrial production.
Inspection and use preparation of oil and gas boiler. Inspection of the furnace and flue, and the soot and sundries in the furnace and flue shall be removed. Jilin Electric steam generator Check the boiler accessories to see if they are in good condition; Whether the cock can rotate easily; Whether the instruments and control devices are in good condition and clean. After inspection, the pressure gauge cock shall be in working condition. Check the automatic control system. Check the auxiliary equipment of oil and gas boiler. Check the combustion equipment to see if the combustion equipment is in good condition; For mechanical transmission system, coal handling system and ballast system, the test steering is normal; The spring of the gearbox shall be properly compressed and lubricated; The indication of coal door gauge is correct. small-scale Electric steam generator how much The eagle iron is neat and complete, and the ballast plate is complete. Check the heating surface and ensure that the equipment coupling is firmly connected; V-belt is loose properly; The lubricating oil is in good condition; The cooling water is smooth. After passing the test, install the protective cover, test run separately, and pay attention to the current during idling.
During the operation of the gas generator set, the full combustion of gas and air generates a large amount of heat energy. The heat energy is converted into mechanical energy through the crankshaft connecting rod mechanism, and the generator converts this mechanical energy into electrical energy. However, some of the heat energy is still taken away by the exhaust gas and discharged from the cylinder block, resulting in the exhaust gas emission temperature of 500-600 ℃. In order to avoid this part of heat loss, waste heat boiler is used. If the high-temperature waste gas is directly discharged without treatment, it will inevitably cause excessive temperature in the workshop, accelerate the aging of equipment, affect the service life of equipment, and lead to a large use of cooling circulating water for the unit. If the waste heat boiler is installed, it can not only solve the above problems, but also generate steam energy for production and domestic use in the mine, so as to realize the recycling and comprehensive utilization of resources.
