The existing industrial boiler flue gas waste heat recovery equipment mainly includes tubular heat exchanger and full heat pipe heat exchanger. Tube and tube heat exchanger can be composed of finned tube bundles. The advantage of finned tube is that it can withstand higher temperature, but has low heat transfer coefficient and large floor area. Henan Horizontal fuel gas steam generator The flue gas of industrial boilers contains sulfur and other acidic substances. In the low temperature zone (flue gas outlet section), the temperature may be lower than the dew point of the acidic substances. The acidic substances will dew on the pipe wall, corrode the shell of the fin tube. The fin tube heat exchanger has poor operating reliability and low service life. small-scale Horizontal fuel gas steam generator factory The total heat pipe heat exchanger of boiler flue gas waste heat recovery equipment is composed of heat pipe bundles. Its shell is made of multi-layer composite materials. The heat pipe structure is complex, the cost is relatively expensive, the service life is short, and the steel consumption is large. It is difficult for users to accept it, and it is difficult to promote its application in production. The composite heat pipe heater not only takes into account the heat exchange effect, but also takes into account the economic affordability of the investors in production, which is particularly suitable for the current situation in China's industrial production.

The air storage tank in the air source system shall be installed behind the rear cooler, so as to prevent oil vapor and liquid water from gathering in the tank and reduce potential safety hazards as far as possible; The lower temperature of other air stored in the tank can also reduce the volume of the body. Henan Horizontal fuel gas steam generator When connected with screw compressor and other air supply equipment, the air receiver can be installed behind the dryer. At this moment, the air entering the air receiver is dry and there is no condensate in the tank. The air tank is a pressure vessel, and each air tank shall be equipped with safety valve, pressure gauge and other necessary safety supervision equipment. small-scale Horizontal fuel gas steam generator factory The application and maintenance shall strictly comply with the relevant provisions of pressure vessels; The air tank shall be equipped with a manhole or hand hole for maintenance, and the lower part of the tank shall be equipped with a drain valve, which shall be regularly drained; The air storage tank is usually installed outdoors, so it should be protected from direct sunlight and there should be no high temperature heat source nearby.

The furnace liner is the combustion chamber of the horizontal gas-fired heat transfer oil furnace. The burner nozzle is placed in the front of the furnace liner, and the high-temperature flue gas generated by combustion extends to the rear, leaving the furnace liner and returning to the space. Generally, the number of times of returning is not more than four, and the common one is the three return heat conduction oil furnace. Henan Horizontal fuel gas steam generator This type of heat transfer oil furnace can be divided into dry back type heat transfer oil furnace and full wet back type heat transfer oil furnace according to the structure of the flue gas reentry space at the rear of the furnace. The flue gas reentry space of the dry back heat conduction oil furnace is enclosed by refractory materials; The flue gas reentry space of the full wet back type heat conduction oil furnace is composed of a recuperative chamber immersed in water. In addition, there is a central regenerative heat conduction oil furnace: that is, the back wall of the furnace liner is sealed inside the boiler shell, and the flue gas is turned back to the front from the inner wall around the furnace liner after encountering. This type of heat transfer oil furnace can also be regarded as a full wet back heat transfer oil furnace. small-scale Horizontal fuel gas steam generator factory Although the dry back heat transfer oil furnace is simple in structure, the refractory material at the rear of the furnace liner is easily damaged, and the rear tube plate is often directly washed by high temperature flue gas. The temperature difference is large, so the dry back heat transfer oil furnace is obsolete. At present, few manufacturers produce it; Although the full wet back heat conduction oil furnace has a complex structure, it avoids the problem of flue gas sealing in the reentry space and is suitable for micro positive pressure combustion.

The steam generator pressure controller is used to control the generator, because it has no water level display, no board control, and its heating control is mainly controlled by the floating water level controller. Henan Horizontal fuel gas steam generator When the water level is moderate, the floating point is connected to the control voltage to operate and heat the AC contactor. The generator has a simple structure and is currently used in the market. The common non heating fault of this generator is mainly found in the float level controller. First check the external wiring of the float level controller, connect the upper and lower control lines, and then remove the float level controller to see if it is flexible. small-scale Horizontal fuel gas steam generator factory You can use the manual to use the meter to determine whether the upper control point and the lower control point can be connected. Check the equipment and check for water. The float can fill the fuel tank, replace the float, and eliminate faults.

It can only be prevented by adding medicine to the pot. Henan Horizontal fuel gas steam generator Adding drugs to the boiler can further soften the water quality, making up that the softening water equipment cannot replace silicon, sulfur and heavy metal ions and anions, so that impurities such as suspended solids, water slag and scale in dissolved water have good looseness and fluidity, and then the impurities are discharged by sewage, thus preventing scale. The water treatment method is carried out in the pot, so it is called water treatment method in the pot. small-scale Horizontal fuel gas steam generator factory Therefore, boiler water treatment actually includes water treatment of feed water and quantitative feeding treatment in the boiler. Water treatment should only be carried out without adding drugs. The boiler water index basically does not meet the specified requirements, and the boiler cannot operate under good water quality. This is also the main reason for the softened water device. The softened water is also qualified, and the boiler will also be polluted.

The main parts of the waste heat boiler can be divided into drum, pipe, header, membrane wall, tube panel, tube box, etc. These parts are the parts with specific process requirements in the waste heat boiler. Henan Horizontal fuel gas steam generator For example, the drum should go through metal flaw detection, heat treatment, hydrostatic test and other processes to improve the stability of the waste heat boiler. At the same time, because the header needs high sealing, manual welding is required, and the welding quality needs to be tested. It can be seen that due to the complexity of the working environment of the waste heat boiler, it has special requirements for its internal structural members. small-scale Horizontal fuel gas steam generator factory In the process of designing and manufacturing the waste heat boiler, the process designer should consider the advantages and disadvantages of various processes, and then select a reasonable process to complete the manufacturing of the waste heat boiler. For example, the serpentine parts in the waste heat boiler cannot be bent automatically by the machine, so they can only be bent manually.