System oil drainage: circulate the heat transfer oil between 120 ± 5 to drain the heat transfer oil in the system (if you do not replace the oil, please find a clean container to store it properly). Prepare an appropriate amount of coke removal cleaning agent for the heat transfer oil system, drain the oil in the gas-fired heat transfer oil boiler system, and disconnect the cleaning system from the oil storage tank (close the valve), including the connection between the high-level tank and the oil storage tank. Liaoning Miniature steam generator Residual oil blowing steps: connect the air compressor at the pressure gauge or other places that can be connected, boost the system to 0.3-0.4MPa, and discharge it instantaneously; Repeat this process until the residual oil is blown out. The gas-fired heat transfer oil boiler, circulating pump, and other heat users form a cleaning circulating circuit for decoking and cleaning: add diluted cleaning agent to the system and fill it up to 1/2 of the water level of the high-level tank. Dosage of coke removal cleaning agent: 10~20%, the specific dosage shall be determined according to the scale thickness. Temperature: 90-95, time: 12-72 hours, which can be determined according to the scale thickness. Rinsing and cleaning: after cleaning, drain the residual liquid in the system and add clean water to rinse twice until the coke remover is free of foam and the water is clear. small-scale Miniature steam generator how much Temperature: 85-95, time: 5-8 hours Water blowing steps: after cleaning, connect the air compressor at the pressure gauge or other places that can be connected, use compressed air to boost the system to 0.3-0.4 MPa, and vent at each low point. Repeat this process until the water is blown out. Waste liquid treatment: the cleaning waste liquid generated in the cleaning process is discharged after being treated in the biochemical tank.
The flue gas waste heat recovery device also has the following characteristics: 1. Energy saving. It uses new heat exchange fins and heat exchange elements to make heat exchange more fully, and the exhaust gas temperature can be reduced to 40 ℃~80 ℃; The boiler efficiency can be increased by 6~15%, and the condensate drainage structure can fully recover the latent heat in the flue gas, with remarkable energy-saving effect. Liaoning Miniature steam generator Due to the special structure, the total pressure drop is small and the power consumption is small, that is, the smoke pressure drop is small and meets the system requirements. 2. Beautiful. Due to the use of efficient heat exchange elements and reasonable structural configuration, this product has the characteristics of compact structure, small size, beautiful appearance, etc. small-scale Miniature steam generator how much Durable. The heat exchange tube of the flue gas waste heat recovery device is made of stainless steel aluminum fins for efficient anti-corrosion. The thermal stress, anti-corrosion performance and strength are fully considered when the equipment is manufactured, which can ensure the safety, reliability and stability of the equipment, with a service life of more than 25 years.
The main parts of the waste heat boiler can be divided into drum, pipe, header, membrane wall, tube panel, tube box, etc. These parts are the parts with specific process requirements in the waste heat boiler. Liaoning Miniature steam generator For example, the drum should go through metal flaw detection, heat treatment, hydrostatic test and other processes to improve the stability of the waste heat boiler. At the same time, because the header needs high sealing, manual welding is required, and the welding quality needs to be tested. It can be seen that due to the complexity of the working environment of the waste heat boiler, it has special requirements for its internal structural members. small-scale Miniature steam generator how much In the process of designing and manufacturing the waste heat boiler, the process designer should consider the advantages and disadvantages of various processes, and then select a reasonable process to complete the manufacturing of the waste heat boiler. For example, the serpentine parts in the waste heat boiler cannot be bent automatically by the machine, so they can only be bent manually.
Effectively prevent and reduce low temperature corrosion of air preheater. Low temperature corrosion is caused by sulfur dioxide generated by combustion of sulfur in fuel. Liaoning Miniature steam generator Under the action of catalyst, sulfur dioxide is further oxidized to sulfur trioxide. Sulfur trioxide and water vapor in the flue gas generate sulfuric acid vapor, which greatly increases the dew point of the flue gas, condenses the sulfuric acid vapor on the flue gas side of the preheater tube wall, causing sulfuric acid corrosion of the preheater. The content of sulfur trioxide has a great impact on the corrosion rate of the preheater. The content of sulfur trioxide is not only related to the sulfur content in the fuel, but also related to the oxygen content in the flue gas. small-scale Miniature steam generator how much Low oxygen combustion can significantly reduce the oxygen content in flue gas, greatly reduce the amount of sulfur dioxide oxidized to sulfur trioxide, reduce the dew point of flue gas, and effectively reduce the corrosion of preheater. Low oxygen combustion reduces the amount of flue gas. It can not only reduce the exhaust gas temperature, improve the boiler efficiency, but also reduce the power consumption of the forced draft fan and the wear of the heating surface.
The produced waste heat boiler for hazardous waste incineration is a natural circulation water tube boiler, which adopts a single drum vertical layout and a full membrane water wall structure. Liaoning Miniature steam generator The surrounding, top and three middle membrane water-cooled walls form a tight series of heat exchange flues. The convection heating surface is no longer arranged inside the heat exchange flue, and radiation heat exchange is adopted, so as to ensure the smooth flow of high-temperature flue gas containing strong coking adhesive ash in the heat exchange flue. Full automatic shock soot blower is arranged on the membrane water wall, and inspection holes and observation holes are reserved. small-scale Miniature steam generator how much The bottom of the boiler is composed of membrane water walls on both sides to form a water-cooled ash bucket, and the lower part is connected with a closed spiral ash extractor. The settled soot in the waste heat boiler and the ash removed by the soot blower are discharged out of the boiler by the ash extractor. The furnace wall is of pipe laying structure, and the outside is covered with corrugated steel plate.