The waste heat boiler for hazardous waste incineration is an important part of the hazardous waste rotary kiln incineration system. The heat source is the high-temperature waste gas containing strongly coking and cohesive ash after hazardous waste incineration. Zhejiang Fully automatic steam generator Generally, this type of waste heat boiler adopts single flue or multi flue layout, and convection heating surface is arranged in the flue. During operation, strongly coking cohesive ash is easy to adhere to the convection heating surface, leading to flue blockage, affecting the safe and normal operation of the waste heat boiler. According to the characteristics of hazardous waste rotary kiln incineration system, a kind of waste heat boiler with special structure suitable for the system was developed, which successfully solved the problems of ash deposition, wear, air leakage, corrosion, etc. vertical Fully automatic steam generator manufactor The water circulation mode of the waste heat boiler is natural circulation. The working medium directly enters the drum, then is led out from the drum, flows into each membrane water wall through the downcomer, is heated here, then led back to the drum through the steam conduit, and is separated by the steam water separator, and then led out of the drum saturated steam with rated parameters.
System oil drainage: circulate the heat transfer oil between 120 ± 5 to drain the heat transfer oil in the system (if you do not replace the oil, please find a clean container to store it properly). Prepare an appropriate amount of coke removal cleaning agent for the heat transfer oil system, drain the oil in the gas-fired heat transfer oil boiler system, and disconnect the cleaning system from the oil storage tank (close the valve), including the connection between the high-level tank and the oil storage tank. Zhejiang Fully automatic steam generator Residual oil blowing steps: connect the air compressor at the pressure gauge or other places that can be connected, boost the system to 0.3-0.4MPa, and discharge it instantaneously; Repeat this process until the residual oil is blown out. The gas-fired heat transfer oil boiler, circulating pump, and other heat users form a cleaning circulating circuit for decoking and cleaning: add diluted cleaning agent to the system and fill it up to 1/2 of the water level of the high-level tank. Dosage of coke removal cleaning agent: 10~20%, the specific dosage shall be determined according to the scale thickness. Temperature: 90-95, time: 12-72 hours, which can be determined according to the scale thickness. Rinsing and cleaning: after cleaning, drain the residual liquid in the system and add clean water to rinse twice until the coke remover is free of foam and the water is clear. vertical Fully automatic steam generator manufactor Temperature: 85-95, time: 5-8 hours Water blowing steps: after cleaning, connect the air compressor at the pressure gauge or other places that can be connected, use compressed air to boost the system to 0.3-0.4 MPa, and vent at each low point. Repeat this process until the water is blown out. Waste liquid treatment: the cleaning waste liquid generated in the cleaning process is discharged after being treated in the biochemical tank.
Economical and energy-saving: the new generation of biomass pellet fuel can save 30% - 60% of the operating cost compared with oil, gas and electric heating boilers. Convenient installation: this series of generators do not need to be inspected, and the tedious annual approval procedure can be avoided. Zhejiang Fully automatic steam generator At the same time, the machine is assembled for modules, and professional installation procedures are not required. High efficiency operation: adopt the design of multiple flue gas backflow, optimize oxygen enrichment for many times, cooperate with professional dust removal and energy saving equipment, the thermal efficiency reaches more than 90%, and can continuously produce steam. Low carbon and environmental protection: Through reasonable design, biomass fuel is semi gasified and burned, and smokeless combustion is achieved. Reliable security: It is equipped with pressure, water shortage, security valve and other protection devices to ensure stable operation and reliable security of the boiler. vertical Fully automatic steam generator manufactor Simple operation: microcomputer intelligent one button operation, automatic feeding, automatic ignition, cycle start stop and fault alarm functions are used for simple operation. The labor intensity is greatly reduced, and the use of the boiler is more humanized. Convenient maintenance: the overall structure of the boiler is reasonable, and the installation is convenient. There is a cleaning port under each furnace. The main components have inspection ports for future maintenance and repair.
High heat exchange efficiency. The fusion rate at the contact is more than 95%, the contact thermal resistance is small, and the thermal conductivity is good. Low flow resistance. Zhejiang Fully automatic steam generator Since H-shaped finned tubes are similar to square structures, after being assembled into heat exchangers, the tubes are divided into many small channels by fins, which has a certain uniform effect on the air flow. The air flow is similar to longitudinal downstream flow, and the air flow resistance is relatively small. However, spiral finned tubes have strong air flow disturbance, high turbulence, and large air flow resistance due to the directivity of the fins. Less ash. The flue gas contains fly ash, which is easy to deposit on the windward side and leeward side of the pipe bundle. The H-shaped fin tube bundle has the characteristics of flow equalization and downstream flow, which is not easy to cause serious local ash deposition, and the fly ash can be taken away with the air flow in time. Therefore, compared with spiral finned tube heat exchanger, H-type finned tube heat exchanger has less ash deposition. vertical Fully automatic steam generator manufactor Small size and low weight. H-shaped finned tube has high area expansion rate, less ash deposition, and high heat transfer efficiency. When the heat transfer capacity is equal, the space occupied by the heat exchanger can be small. For reconstruction projects, the heat exchange area can be arranged as much as possible in the limited space to reduce the exhaust gas temperature, improve the waste heat recovery efficiency, or increase the maintenance space to facilitate maintenance.
In daily life, pressure vessels are divided into those in contact with fire sources and those not in contact with fire sources. In fact, pressure vessels also need anti-corrosion in daily life. For the anti-corrosion of pressure vessels, we need to do the following. Zhejiang Fully automatic steam generator First, check the structure of its equipment components, safety valves, bursting discs, emergency vent valves and other collective Yixing pressure tanks to see if there is any corrosion. Once corrosion occurs, measures should be taken in a timely manner. Anti rust paint should be painted before the equipment is used. After use, it should be cleaned in a timely manner to ensure the cleanliness of the equipment. vertical Fully automatic steam generator manufactor Secondly, it is necessary to protect the safety device of the pressure vessel. The safety device is an important device of the pressure vessel. Good protection should be carried out. Good maintenance should be carried out before and after use. It is necessary to apply lubricating oil and antirust paint.
The steam generator pressure controller is used to control the generator, because it has no water level display, no board control, and its heating control is mainly controlled by the floating water level controller. Zhejiang Fully automatic steam generator When the water level is moderate, the floating point is connected to the control voltage to operate and heat the AC contactor. The generator has a simple structure and is currently used in the market. The common non heating fault of this generator is mainly found in the float level controller. First check the external wiring of the float level controller, connect the upper and lower control lines, and then remove the float level controller to see if it is flexible. vertical Fully automatic steam generator manufactor You can use the manual to use the meter to determine whether the upper control point and the lower control point can be connected. Check the equipment and check for water. The float can fill the fuel tank, replace the float, and eliminate faults.