As is known to all, the boiler using sensible heat of various waste gases and waste heat after waste incineration as heat source is called waste heat boiler, also called waste heat boiler. Therefore, the country advocates vigorously developing waste heat utilization, energy conservation and emission reduction, which plays a positive role in protecting energy and improving the quality of human living environment. Yunnan Fully automatic steam generator In the design of waste heat boiler, how to reasonably divide the temperature range is the basis for reasonably arranging the heating surface of waste heat boiler and making maximum use of waste heat. Under the condition of a given exhaust gas temperature at the inlet of the waste heat boiler, there are two requirements for the exhaust gas temperature. One is to limit the exhaust gas temperature, which is required to be within a reasonable range; The other is that the exhaust gas temperature is not limited, requiring greater use of waste heat. small-scale Fully automatic steam generator how much In either case, for medium and low temperature waste heat utilization, the narrow point temperature difference directly affects the evaporation capacity of the waste heat boiler and the layout of the heating surface. Narrow point temperature difference, also known as node temperature difference, is a small temperature difference between evaporator outlet flue gas and heated saturated water vapor during heat exchange. With the change of narrow point temperature difference, the relative total heat exchange area, relative evaporation capacity and relative exhaust gas temperature of the waste heat boiler also change.

In the chemical industry, the electric heating heat conduction oil furnace is used for distillation, evaporation, polymerization, condensation, steel gate, fatliquoring, monotony, melting, dehydrogenation, forced heat preservation, and the heating of equipment composed of pesticides, intermediates, antioxidants, surfactants, spices, etc. Yunnan Fully automatic steam generator In the plastic and rubber industries, the electric heating heat conduction oil furnace should be used for heating and insulation of hot pressing, hot rolling, kneading, kneading, internal mixing, vulcanization molding, jet injection molding machine, slurry mixer, conveyor belt dryer, screw kneading machine and mold. In metallurgy, machining and casting industries, electric heating heat conduction oil furnaces are used to heat metal degreasing tanks, dewar tanks, electric gate valves, cleaning tanks, electroplating tanks, aluminum plate oxidation tanks, electrode manufacturing, shower heat treatment equipment, phosphate treatment equipment, baking machine rooms, sand core drying, varnish spraying and monotonous equipment. small-scale Fully automatic steam generator how much In the food industry, the electric heating heat conduction oil furnace should be used for bread baking equipment, biscuit food baking equipment, candy production equipment, grain monotone equipment, cooking oil pressing and refining equipment, distillation pot, autoclave, conveyor belt dryer electric heater equipment.

Effectively prevent and reduce low temperature corrosion of air preheater. Low temperature corrosion is caused by sulfur dioxide generated by combustion of sulfur in fuel. Yunnan Fully automatic steam generator Under the action of catalyst, sulfur dioxide is further oxidized to sulfur trioxide. Sulfur trioxide and water vapor in the flue gas generate sulfuric acid vapor, which greatly increases the dew point of the flue gas, condenses the sulfuric acid vapor on the flue gas side of the preheater tube wall, causing sulfuric acid corrosion of the preheater. The content of sulfur trioxide has a great impact on the corrosion rate of the preheater. The content of sulfur trioxide is not only related to the sulfur content in the fuel, but also related to the oxygen content in the flue gas. small-scale Fully automatic steam generator how much Low oxygen combustion can significantly reduce the oxygen content in flue gas, greatly reduce the amount of sulfur dioxide oxidized to sulfur trioxide, reduce the dew point of flue gas, and effectively reduce the corrosion of preheater. Low oxygen combustion reduces the amount of flue gas. It can not only reduce the exhaust gas temperature, improve the boiler efficiency, but also reduce the power consumption of the forced draft fan and the wear of the heating surface.

The starting of gas-fired boiler shall be carried out according to the operating procedures. The following is the accurate starting process of the analyzed gas-fired boiler: turn on the main power supply, start the gas-fired incinerator, and close the vent valve on the drum when it emits steam. Yunnan Fully automatic steam generator Check the manhole, handhole flange and valve of the gas boiler. If any leakage is found, fasten them. If leakage occurs after fastening, shut down the boiler for maintenance. When the gas pressure of the gas boiler rises by 0.05~0.1MPA, make up water, blow down, check the experimental water supply system and blow down equipment, and flush the water level gauge together. When the gas boiler pressure rises to 0.1~0.15MPA, flush the pressure gauge trap; When the gas pressure of the gas-fired boiler rises to 0.3MPA, turn the "load high fire/low fire" knob to "high fire" to strengthen incineration. When the pressure of the boiler rises to 2/3 of the operating pressure, start pipe warming and air supply, slowly open the main steam valve to prevent water hammer. small-scale Fully automatic steam generator how much When the drain valve emits steam, close it. After all the drain valves are closed, slowly open the main gas valve to fully open, and then reverse it for half a circle. Turn the "Control of gas incinerator" knob to the automatic gear.

The fluctuation of waste heat boiler flue gas in flow, temperature, composition, dust content and other aspects is one of its characteristics. The nature of the fluctuation can be regular, periodic, or irregular, aperiodic; The characteristics of fluctuation can be gradual. Yunnan Fully automatic steam generator It can also be impulsive; It can be a single parameter or a composite fluctuation of multiple parameters. The selection of waste heat boiler shall first analyze the whole cycle of the main process flow, and determine the flue gas characteristics of each time section in the cycle. small-scale Fully automatic steam generator how much Therefore, corresponding measures shall be implemented one by one in the design of waste heat boiler. The prominent feature is often the main basis for the selection of waste heat boiler.

When the boiler is shut down, the temperature of the heat transfer oil can be reduced to below 70 ℃ before the shutdown of the hot oil pump. In case of sudden power failure, extinguish the fire immediately, and then implement the operating procedures. Otherwise, the furnace tube will be burned out and the loss will be large. According to the type of heat transfer oil boiler, heat transfer oil shall be reasonably selected to prevent overheating. Yunnan Fully automatic steam generator When purchasing unqualified heat transfer oil, do not save money or mix heat transfer oil indiscriminately. Otherwise, the consequences will be very serious. Prevent the oxidation of heat transfer oil. The strict heat transfer oil is more than 50 degrees in contact with the air, which will make the heat transfer oil crack. Its speed is amazing, and the consequences are relatively serious. After normal operation, the test crew needs to close the exhaust valve on the auxiliary exhaust pipe. After 6 months of use, the heat transfer oil must be sampled and tested according to the instructions. If problems are found, the heat transfer oil must be replaced immediately. small-scale Fully automatic steam generator how much However, it should be noted that different types of heat transfer oil should not be mixed. The circulation speed of the heat transfer oil should not be less than 1.5m/s. Due to the excessive temperature difference between some entrances and exits, the original design requirements were destroyed, the heat transfer oil could not maintain the original circulation state, the boundary layer became thicker, and the thermal resistance became larger, making the furnace wall exceed the oil film temperature, leading to carbon deposition, cracking, polymerization, coking, and even burning through the furnace tube.