To understand the advantages and disadvantages of hot blast stove and hot water stove, we should start from the working principles of the two boilers. The hot water boiler can increase the indoor temperature by burning hot water, circulating hot water, heat dissipation, etc. General purpose (radiators, floor heating pipes, water heating air conditioners are generally used for heating in families, enterprises and institutions). Yunnan Horizontal steam generator The hot blast stove can increase the indoor temperature by heating the air. Generally, a hot channel wind belt is required. It is generally used for workshop, breeding, planting and special heating or drying. Most areas in northern China are cold, such as the three northeastern provinces, Inner Mongolia, Xinjiang and other cities. The colder temperature is more than minus 40 degrees Celsius. There are hot water boilers and steam boilers for heating. Its disadvantage is that it is afraid of circulatory system failure or power failure. small-scale Horizontal steam generator factory Once the power failure exceeds two to three hours, if the insulation is not good, the pipeline will freeze. The heating of hot blast furnace is not frozen, and the temperature can be set. It can save 40% energy than hot water heating and 50% energy than steam boiler heating. This comparison is practical. The hot blast stove does not need to apply for a use certificate, the steam boiler and pressure hot water boiler need to apply for a use certificate, and the functional department also needs to carry out annual inspection every year, but also has to bear the cost.

The main parts of the waste heat boiler can be divided into drum, pipe, header, membrane wall, tube panel, tube box, etc. These parts are the parts with specific process requirements in the waste heat boiler. Yunnan Horizontal steam generator For example, the drum should go through metal flaw detection, heat treatment, hydrostatic test and other processes to improve the stability of the waste heat boiler. At the same time, because the header needs high sealing, manual welding is required, and the welding quality needs to be tested. It can be seen that due to the complexity of the working environment of the waste heat boiler, it has special requirements for its internal structural members. small-scale Horizontal steam generator factory In the process of designing and manufacturing the waste heat boiler, the process designer should consider the advantages and disadvantages of various processes, and then select a reasonable process to complete the manufacturing of the waste heat boiler. For example, the serpentine parts in the waste heat boiler cannot be bent automatically by the machine, so they can only be bent manually.

Effectively prevent and reduce low temperature corrosion of air preheater. Low temperature corrosion is caused by sulfur dioxide generated by combustion of sulfur in fuel. Yunnan Horizontal steam generator Under the action of catalyst, sulfur dioxide is further oxidized to sulfur trioxide. Sulfur trioxide and water vapor in the flue gas generate sulfuric acid vapor, which greatly increases the dew point of the flue gas, condenses the sulfuric acid vapor on the flue gas side of the preheater tube wall, causing sulfuric acid corrosion of the preheater. The content of sulfur trioxide has a great impact on the corrosion rate of the preheater. The content of sulfur trioxide is not only related to the sulfur content in the fuel, but also related to the oxygen content in the flue gas. small-scale Horizontal steam generator factory Low oxygen combustion can significantly reduce the oxygen content in flue gas, greatly reduce the amount of sulfur dioxide oxidized to sulfur trioxide, reduce the dew point of flue gas, and effectively reduce the corrosion of preheater. Low oxygen combustion reduces the amount of flue gas. It can not only reduce the exhaust gas temperature, improve the boiler efficiency, but also reduce the power consumption of the forced draft fan and the wear of the heating surface.

The boiler adopts the combustion equipment suitable for the combustion of biomass fuel - reciprocating grate. In the structural design of the boiler, the furnace space of the boiler is larger than that of the traditional boiler, and the reasonable arrangement of the secondary air is conducive to the full combustion of a large amount of volatile matter released instantaneously during the combustion of biomass fuel. The boiler can be equipped with oil (gas) ignition burner to realize ignition automation. Yunnan Horizontal steam generator The feeding, combustion, slag removal, water supply and ignition of the boiler can be automatically controlled, and the operation is convenient. The boiler is equipped with an automatic ash cleaning device, which can remove the ash on the heating surface of the boiler in time to ensure the efficient and stable operation of the boiler. The tail of the boiler is equipped with an economizer, or an air preheater according to the user's needs. Compared with traditional boilers, the boiler has higher efficiency and lower exhaust gas temperature. High efficiency thermal insulation materials are used, the boiler surface temperature is low, and the heat dissipation loss can be ignored. small-scale Horizontal steam generator factory All pressure parts are made of excellent boiler steel in strict accordance with Chinese national codes and standards. Each boiler shall be strictly inspected and tested before leaving the factory, including hydrostatic test and X-ray inspection. Manholes, inspection doors, fire observation holes, etc. are set to facilitate maintenance. The major characteristics of biomass boiler are: energy conservation, environmental protection, and easy installation and use.

When using stainless steel storage tank, cracks appear on the head. If it is not handled in time, it will be dangerous, and how to handle this situation will be explained. Yunnan Horizontal steam generator Firstly, the cracks in the stainless steel tank can were removed by polishing. After grinding, pits that do not need repair welding and do not affect the grading shall be formed within the allowable range. Otherwise, repair welding shall be carried out. The position of surface crack defect shall be determined by surface penetration defect detection, and the welding repair shall be completed. The horizontal gas tank shall be repaired, and the weld and surrounding materials shall be repaired. After that, argon tungsten arc welding shall be used for repair welding. small-scale Horizontal steam generator factory Tungsten argon arc welding shall be adopted for welding repair. It is suitable for back welding or skip welding, small size multi-layer and multi pass non rotating welding to avoid overheating of the weld. Water cooling measures are adopted. The defects of stainless steel storage tanks shall be removed by grinding with angular grinding wheel with conical grinding rod. Note that the abrasive grains of the grinding wheel should be perpendicular to the crack length. If the defect is deep, crack stop holes shall be drilled at both ends of the defect to prevent the crack from expanding with the grinding process. According to the inspection, in the stainless steel storage tank with primary side inspection, there are cracks at the head welds, and these defective welds have different edge bite degrees. Do not panic when the stainless steel tank can has cracks. The oil tank works. The above measures can be taken to solve this problem.

Energy saving. The waste heat boiler adopts new heat exchange fins and heat exchange elements, which enables full heat exchange. The boiler efficiency can be increased by 6~15%, and the condensate drainage structure can fully recover the latent heat in the flue gas. The energy-saving effect is remarkable. Yunnan Horizontal steam generator Due to the special structure, the total pressure drop is small and the power consumption is small, that is, the smoke pressure drop is small and meets the system requirements. beautiful. Due to the use of efficient heat exchange elements and reasonable structural configuration, the waste heat boiler has the characteristics of compact structure, small size, beautiful appearance, etc. Durable. Heat exchange tubes of waste heat boiler facilities are made of stainless steel aluminum fins for corrosion prevention. small-scale Horizontal steam generator factory The thermal stress, anti-corrosion performance and strength are fully considered when the equipment is manufactured, which can ensure the safety, reliability and stability of the equipment, with a service life of more than 25 years.