The main parts of the waste heat boiler can be divided into drum, pipe, header, membrane wall, tube panel, tube box, etc. These parts are the parts with specific process requirements in the waste heat boiler. Shandong Horizontal gas steam generator For example, the drum should go through metal flaw detection, heat treatment, hydrostatic test and other processes to improve the stability of the waste heat boiler. At the same time, because the header needs high sealing, manual welding is required, and the welding quality needs to be tested. It can be seen that due to the complexity of the working environment of the waste heat boiler, it has special requirements for its internal structural members. small-scale Horizontal gas steam generator how much In the process of designing and manufacturing the waste heat boiler, the process designer should consider the advantages and disadvantages of various processes, and then select a reasonable process to complete the manufacturing of the waste heat boiler. For example, the serpentine parts in the waste heat boiler cannot be bent automatically by the machine, so they can only be bent manually.

The waste heat boiler greatly improves the utilization rate of heat released by fuel combustion, so this kind of boiler saves energy; Fuel oil, gas and coal combustion generate high-temperature flue gas to release heat. The high-temperature flue gas first enters the furnace, then enters the waste heat recovery device of the front smoke box, then enters the pyrotechnic tube, and then enters the waste heat recovery device in the flue of the rear smoke box. The high-temperature flue gas turns into low-temperature flue gas and is discharged into the atmosphere through the chimney. Shandong Horizontal gas steam generator Conditions conducive to quick startup of waste heat boiler: (1) The waste heat boiler adopts forced circulation, which has the priority of quick startup. (2) The flue gas baffle is hydraulically controlled, which can be used to adjust the sky in principle. The flue gas flow into the boiler is reduced. (3) The adjustable guide vane at the inlet of gas turbine can not only adjust the flue gas flow of gas turbine, but also increase or decrease the exhaust gas temperature of gas turbine through the selection of IGV temperature control mode. (4) The steam turbine bypass is designed for the rated evaporation capacity of the boiler. (5) The welded bends and headers of each heating module of the boiler are in the boiler. (6) Similar boilers in other gas turbine power plants can not be reduced when starting, and can be used to adjust the main steam pressure of the boiler. Outside the wall, contact with high-temperature smoke is avoided. small-scale Horizontal gas steam generator how much Operating experience of gas turbine load, such as simultaneous startup of gas turbine and waste heat boiler (flue gas damper fully open). Under the possibility of quick startup of waste heat boiler, the water level of steam drum and deaerator will lose control after the flue gas baffle is opened.

The existing industrial boiler flue gas waste heat recovery equipment mainly includes tubular heat exchanger and full heat pipe heat exchanger. Tube and tube heat exchanger can be composed of finned tube bundles. The advantage of finned tube is that it can withstand higher temperature, but has low heat transfer coefficient and large floor area. Shandong Horizontal gas steam generator The flue gas of industrial boilers contains sulfur and other acidic substances. In the low temperature zone (flue gas outlet section), the temperature may be lower than the dew point of the acidic substances. The acidic substances will dew on the pipe wall, corrode the shell of the fin tube. The fin tube heat exchanger has poor operating reliability and low service life. small-scale Horizontal gas steam generator how much The total heat pipe heat exchanger of boiler flue gas waste heat recovery equipment is composed of heat pipe bundles. Its shell is made of multi-layer composite materials. The heat pipe structure is complex, the cost is relatively expensive, the service life is short, and the steel consumption is large. It is difficult for users to accept it, and it is difficult to promote its application in production. The composite heat pipe heater not only takes into account the heat exchange effect, but also takes into account the economic affordability of the investors in production, which is particularly suitable for the current situation in China's industrial production.

Oil gas boilers have obvious characteristics. The main fuel is oil or gas. According to their functions, they can be divided into steam boilers and hot water boilers. Most of them are designed with large furnaces, with thermal efficiency of more than 98%. At the same time, they also have the characteristics of fully automatic and safe operation. Shandong Horizontal gas steam generator Generally speaking, oil and gas boilers adopt excellent boiler body design. WNS horizontal boiler adopts wet back three return structure, which can reduce the exhaust gas temperature and make the boiler thermal efficiency reach more than 90%. Therefore, the combustion efficiency is relatively high, greatly extending its service life. small-scale Horizontal gas steam generator how much In addition, in the design of oil and gas boiler, there are often hinged front and rear smoke boxes. The maintenance method is simple. Most of them are insulated with light aluminum silicate fiber to reduce heat loss. The external use of all stainless steel plate skin improves the appearance quality. In addition, the oil and gas boiler is equipped with an excellent combustion machine, which greatly improves its stability. The combustion machine has an automatic purging function, It can also prevent deflagration during ignition.

The waste heat recovery of flue gas can not only be used for heating or power generation to achieve energy-saving effect, but also can be beneficial to environmental protection and achieve dual effects of energy conservation and environmental protection. Shandong Horizontal gas steam generator In general, the important equipment of waste heat power generation is waste heat boiler, which mainly uses heat or combustible substances in waste gas, waste liquid and other working medium as heat source, and produces steam mainly for power generation. There are many ways to recover waste heat from flue gas of waste heat boiler. Generally, comprehensive utilization of waste heat is followed by direct utilization and indirect utilization. small-scale Horizontal gas steam generator how much Generally speaking, if heat sources are needed in the process, the waste heat utilization is mainly comprehensive utilization. First, the heat source is recovered and fed back to the process for reuse. If there is any surplus, it can be used for power generation or as the heat source for central heating; If there is no surplus, it will be directly used instead of being used for power generation; If the process does not need more heat sources, then indirect use, mainly power generation or public heating.

Gas steam generator is also called gas steam boiler. The steam temperature is not high when the steam gas and steam generator has a fault. How can we solve this problem. Shandong Horizontal gas steam generator Generally, there are two situations: physical characteristics of water vapor: it will evaporate when reaching 100 ℃, and it is impossible for steam to reach a higher temperature. Although the measured temperature of steam is higher when it receives pressure, the temperature will drop to 100 ℃ as soon as it reaches normal atmospheric pressure. small-scale Horizontal gas steam generator how much The way not to imagine that the pressure of the steam engine will rise is to make the steam negative pressure. Every increase of about 1kg in steam pressure will increase the steam temperature by about 10 ℃, so by analogy, you need to increase the pressure as much as you need the temperature. I hope it is useful to you.