Effectively prevent and reduce low temperature corrosion of air preheater. Low temperature corrosion is caused by sulfur dioxide generated by combustion of sulfur in fuel. Chengdu Electrically heated steam generator Under the action of catalyst, sulfur dioxide is further oxidized to sulfur trioxide. Sulfur trioxide and water vapor in the flue gas generate sulfuric acid vapor, which greatly increases the dew point of the flue gas, condenses the sulfuric acid vapor on the flue gas side of the preheater tube wall, causing sulfuric acid corrosion of the preheater. The content of sulfur trioxide has a great impact on the corrosion rate of the preheater. The content of sulfur trioxide is not only related to the sulfur content in the fuel, but also related to the oxygen content in the flue gas. small-scale Electrically heated steam generator factory Low oxygen combustion can significantly reduce the oxygen content in flue gas, greatly reduce the amount of sulfur dioxide oxidized to sulfur trioxide, reduce the dew point of flue gas, and effectively reduce the corrosion of preheater. Low oxygen combustion reduces the amount of flue gas. It can not only reduce the exhaust gas temperature, improve the boiler efficiency, but also reduce the power consumption of the forced draft fan and the wear of the heating surface.

The waste heat boiler for hazardous waste incineration is an important part of the hazardous waste rotary kiln incineration system. The heat source is the high-temperature waste gas containing strongly coking and cohesive ash after hazardous waste incineration. Chengdu Electrically heated steam generator Generally, this type of waste heat boiler adopts single flue or multi flue layout, and convection heating surface is arranged in the flue. During operation, strongly coking cohesive ash is easy to adhere to the convection heating surface, leading to flue blockage, affecting the safe and normal operation of the waste heat boiler. According to the characteristics of hazardous waste rotary kiln incineration system, a kind of waste heat boiler with special structure suitable for the system was developed, which successfully solved the problems of ash deposition, wear, air leakage, corrosion, etc. small-scale Electrically heated steam generator factory The water circulation mode of the waste heat boiler is natural circulation. The working medium directly enters the drum, then is led out from the drum, flows into each membrane water wall through the downcomer, is heated here, then led back to the drum through the steam conduit, and is separated by the steam water separator, and then led out of the drum saturated steam with rated parameters.

The starting of gas-fired boiler shall be carried out according to the operating procedures. The following is the accurate starting process of the analyzed gas-fired boiler: turn on the main power supply, start the gas-fired incinerator, and close the vent valve on the drum when it emits steam. Chengdu Electrically heated steam generator Check the manhole, handhole flange and valve of the gas boiler. If any leakage is found, fasten them. If leakage occurs after fastening, shut down the boiler for maintenance. When the gas pressure of the gas boiler rises by 0.05~0.1MPA, make up water, blow down, check the experimental water supply system and blow down equipment, and flush the water level gauge together. When the gas boiler pressure rises to 0.1~0.15MPA, flush the pressure gauge trap; When the gas pressure of the gas-fired boiler rises to 0.3MPA, turn the "load high fire/low fire" knob to "high fire" to strengthen incineration. When the pressure of the boiler rises to 2/3 of the operating pressure, start pipe warming and air supply, slowly open the main steam valve to prevent water hammer. small-scale Electrically heated steam generator factory When the drain valve emits steam, close it. After all the drain valves are closed, slowly open the main gas valve to fully open, and then reverse it for half a circle. Turn the "Control of gas incinerator" knob to the automatic gear.

When the boiler is shut down, the temperature of the heat transfer oil can be reduced to below 70 ℃ before the shutdown of the hot oil pump. In case of sudden power failure, extinguish the fire immediately, and then implement the operating procedures. Otherwise, the furnace tube will be burned out and the loss will be large. According to the type of heat transfer oil boiler, heat transfer oil shall be reasonably selected to prevent overheating. Chengdu Electrically heated steam generator When purchasing unqualified heat transfer oil, do not save money or mix heat transfer oil indiscriminately. Otherwise, the consequences will be very serious. Prevent the oxidation of heat transfer oil. The strict heat transfer oil is more than 50 degrees in contact with the air, which will make the heat transfer oil crack. Its speed is amazing, and the consequences are relatively serious. After normal operation, the test crew needs to close the exhaust valve on the auxiliary exhaust pipe. After 6 months of use, the heat transfer oil must be sampled and tested according to the instructions. If problems are found, the heat transfer oil must be replaced immediately. small-scale Electrically heated steam generator factory However, it should be noted that different types of heat transfer oil should not be mixed. The circulation speed of the heat transfer oil should not be less than 1.5m/s. Due to the excessive temperature difference between some entrances and exits, the original design requirements were destroyed, the heat transfer oil could not maintain the original circulation state, the boundary layer became thicker, and the thermal resistance became larger, making the furnace wall exceed the oil film temperature, leading to carbon deposition, cracking, polymerization, coking, and even burning through the furnace tube.

The main parts of the waste heat boiler can be divided into drum, pipe, header, membrane wall, tube panel, tube box, etc. These parts are the parts with specific process requirements in the waste heat boiler. Chengdu Electrically heated steam generator For example, the drum should go through metal flaw detection, heat treatment, hydrostatic test and other processes to improve the stability of the waste heat boiler. At the same time, because the header needs high sealing, manual welding is required, and the welding quality needs to be tested. It can be seen that due to the complexity of the working environment of the waste heat boiler, it has special requirements for its internal structural members. small-scale Electrically heated steam generator factory In the process of designing and manufacturing the waste heat boiler, the process designer should consider the advantages and disadvantages of various processes, and then select a reasonable process to complete the manufacturing of the waste heat boiler. For example, the serpentine parts in the waste heat boiler cannot be bent automatically by the machine, so they can only be bent manually.

After the cold furnace of oil fired and gas fired boiler is ignited, the speed of temperature rise shall be controlled at 10 ℃/hour, mainly because the viscosity of oil temperature is large when it is cold, and the flow rate in the heating surface pipe of the whole equipment is relatively low. Chengdu Electrically heated steam generator The oil film on the pipe wall is thick, so the heat transfer condition is poor when in use. If the heating speed of oil and gas fired boiler is too fast during use, it is easy to make the local oil film temperature too high. The equipment is in the stage of driving away the residual moisture and moisture contained in the heat conduction fluid in the system within the temperature range. small-scale Electrically heated steam generator factory In oil and gas fired boiler, when the steam exhaust volume at the vent pipe of the expander is relatively large, there will be water hammer at the bottom of the equipment. In this way, the vibration of the pipeline will accelerate, and when the swing amplitude of the pressure gauge pointer in each part of the equipment is large, the temperature rise will be stopped and the constant temperature state will be maintained.