The main parts of the waste heat boiler can be divided into drum, pipe, header, membrane wall, tube panel, tube box, etc. These parts are the parts with specific process requirements in the waste heat boiler. Tianjin Miniature steam generator For example, the drum should go through metal flaw detection, heat treatment, hydrostatic test and other processes to improve the stability of the waste heat boiler. At the same time, because the header needs high sealing, manual welding is required, and the welding quality needs to be tested. It can be seen that due to the complexity of the working environment of the waste heat boiler, it has special requirements for its internal structural members. small-scale Miniature steam generator factory In the process of designing and manufacturing the waste heat boiler, the process designer should consider the advantages and disadvantages of various processes, and then select a reasonable process to complete the manufacturing of the waste heat boiler. For example, the serpentine parts in the waste heat boiler cannot be bent automatically by the machine, so they can only be bent manually.

When using stainless steel storage tank, cracks appear on the head. If it is not handled in time, it will be dangerous, and how to handle this situation will be explained. Tianjin Miniature steam generator Firstly, the cracks in the stainless steel tank can were removed by polishing. After grinding, pits that do not need repair welding and do not affect the grading shall be formed within the allowable range. Otherwise, repair welding shall be carried out. The position of surface crack defect shall be determined by surface penetration defect detection, and the welding repair shall be completed. The horizontal gas tank shall be repaired, and the weld and surrounding materials shall be repaired. After that, argon tungsten arc welding shall be used for repair welding. small-scale Miniature steam generator factory Tungsten argon arc welding shall be adopted for welding repair. It is suitable for back welding or skip welding, small size multi-layer and multi pass non rotating welding to avoid overheating of the weld. Water cooling measures are adopted. The defects of stainless steel storage tanks shall be removed by grinding with angular grinding wheel with conical grinding rod. Note that the abrasive grains of the grinding wheel should be perpendicular to the crack length. If the defect is deep, crack stop holes shall be drilled at both ends of the defect to prevent the crack from expanding with the grinding process. According to the inspection, in the stainless steel storage tank with primary side inspection, there are cracks at the head welds, and these defective welds have different edge bite degrees. Do not panic when the stainless steel tank can has cracks. The oil tank works. The above measures can be taken to solve this problem.

The waste heat boiler is composed of drum, movable smoke hood, feeding pipe groove, oxygen lance mouth, furnace mouth section flue, inclined section 1 flue, inclined section 2 flue, last section 1 flue, last section 2 flue, nitrogen sealing device and nitrogen sealing plug, manhole, micro differential pressure tapping device, flue support and hanger. Tianjin Miniature steam generator Unlike conventional boilers, waste heat boilers do not produce combustion process and do not have combustion related equipment. Essentially, they are just gas water/steam heat exchangers. The waste heat boiler is divided into six circulation loops. Each circulation loop is composed of downcomer and riser. The feed water of each section of flue is introduced from the drum through downcomer to the lower header of each flue, and then enters into each heating surface. The water passes through the heating surface and generates steam into the header, and then is introduced into the drum through the riser. small-scale Miniature steam generator factory The needle tube waste heat recovery device is a special high-efficient energy-saving product specially designed for waste heat recovery of flue gas. The heat recovery boiler uses needle shaped tubes to strengthen the heat elements to expand the heating surface. The heating surface on the water pipe smoke side can be greatly increased. At the same time, the smoke will form strong turbulence when passing through the needle shaped tube surface, which will improve the heat transfer efficiency and reduce the soot accumulation.

Economical and energy-saving: the new generation of biomass pellet fuel can save 30% - 60% of the operating cost compared with oil, gas and electric heating boilers. Convenient installation: this series of generators do not need to be inspected, and the tedious annual approval procedure can be avoided. Tianjin Miniature steam generator At the same time, the machine is assembled for modules, and professional installation procedures are not required. High efficiency operation: adopt the design of multiple flue gas backflow, optimize oxygen enrichment for many times, cooperate with professional dust removal and energy saving equipment, the thermal efficiency reaches more than 90%, and can continuously produce steam. Low carbon and environmental protection: Through reasonable design, biomass fuel is semi gasified and burned, and smokeless combustion is achieved. Reliable security: It is equipped with pressure, water shortage, security valve and other protection devices to ensure stable operation and reliable security of the boiler. small-scale Miniature steam generator factory Simple operation: microcomputer intelligent one button operation, automatic feeding, automatic ignition, cycle start stop and fault alarm functions are used for simple operation. The labor intensity is greatly reduced, and the use of the boiler is more humanized. Convenient maintenance: the overall structure of the boiler is reasonable, and the installation is convenient. There is a cleaning port under each furnace. The main components have inspection ports for future maintenance and repair.

It can only be prevented by adding medicine to the pot. Tianjin Miniature steam generator Adding drugs to the boiler can further soften the water quality, making up that the softening water equipment cannot replace silicon, sulfur and heavy metal ions and anions, so that impurities such as suspended solids, water slag and scale in dissolved water have good looseness and fluidity, and then the impurities are discharged by sewage, thus preventing scale. The water treatment method is carried out in the pot, so it is called water treatment method in the pot. small-scale Miniature steam generator factory Therefore, boiler water treatment actually includes water treatment of feed water and quantitative feeding treatment in the boiler. Water treatment should only be carried out without adding drugs. The boiler water index basically does not meet the specified requirements, and the boiler cannot operate under good water quality. This is also the main reason for the softened water device. The softened water is also qualified, and the boiler will also be polluted.