During the operation of the gas generator set, the full combustion of gas and air generates a large amount of heat energy. The heat energy is converted into mechanical energy through the crankshaft connecting rod mechanism, and the generator converts this mechanical energy into electrical energy. However, some of the heat energy is still taken away by the exhaust gas and discharged from the cylinder block, resulting in the exhaust gas emission temperature of 500-600 ℃. In order to avoid this part of heat loss, waste heat boiler is used. If the high-temperature waste gas is directly discharged without treatment, it will inevitably cause excessive temperature in the workshop, accelerate the aging of equipment, affect the service life of equipment, and lead to a large use of cooling circulating water for the unit. If the waste heat boiler is installed, it can not only solve the above problems, but also generate steam energy for production and domestic use in the mine, so as to realize the recycling and comprehensive utilization of resources.
The hardness of water is mainly formed and expressed by calcium and magnesium, so cation exchange resin (water softener) is generally used to replace Ca2+and Mg2+(the main component forming scale) in the water. With the increase of Ca2+and Mg2+in the resin, the efficiency of the resin to remove Ca2+and Mg2+gradually decreases. Hebei Horizontal fuel oil steam generator When the resin absorbs a certain amount of calcium and magnesium ions, it must be regenerated. The regeneration process is to wash the resin layer with salt water in the salt tank to replace the hardness ions on the resin. With the regeneration waste liquid discharged out of the tank, the resin will resume its softening and exchange function. small-scale Horizontal fuel oil steam generator manufactor Because the hardness of water is mainly formed by calcium and magnesium and represents that the hardness of water is mainly formed by calcium and magnesium and represents the principle of sodium ion exchange softening treatment, which is to exchange the hardness components Ca2+and Mg2+in the water with the Na+in the resin by passing the raw water through the sodium cation exchange resin, so as to absorb Ca2+and Mg2+in the water and soften the water.
The waste heat boiler for hazardous waste incineration is an important part of the hazardous waste rotary kiln incineration system. The heat source is the high-temperature waste gas containing strongly coking and cohesive ash after hazardous waste incineration. Hebei Horizontal fuel oil steam generator Generally, this type of waste heat boiler adopts single flue or multi flue layout, and convection heating surface is arranged in the flue. During operation, strongly coking cohesive ash is easy to adhere to the convection heating surface, leading to flue blockage, affecting the safe and normal operation of the waste heat boiler. According to the characteristics of hazardous waste rotary kiln incineration system, a kind of waste heat boiler with special structure suitable for the system was developed, which successfully solved the problems of ash deposition, wear, air leakage, corrosion, etc. small-scale Horizontal fuel oil steam generator manufactor The water circulation mode of the waste heat boiler is natural circulation. The working medium directly enters the drum, then is led out from the drum, flows into each membrane water wall through the downcomer, is heated here, then led back to the drum through the steam conduit, and is separated by the steam water separator, and then led out of the drum saturated steam with rated parameters.
The long-term use of gas-fired boilers will inevitably lead to problems of one kind or another. However, the working principle of gas-fired boiler is complex, and the price of gas-fired boiler is particularly high, so it is necessary to select high-quality gas-fired boiler manufacturers and companies with good after-sales service. Hebei Horizontal fuel oil steam generator In addition, what should we do if the gas boiler fails? As the gas-fired boiler involves the construction of gas and lines, the professional installation personnel of the manufacturer must check the installation at home, and the professional personnel shall install it. Improper installation will bring a series of problems for future use. small-scale Horizontal fuel oil steam generator manufactor The existing pipes and radiators in China need to be observed by professional engineers and installation personnel to determine whether they can continue to be used. If the service life is long, the heating system may scale more. It is generally recommended that the user replace it to obtain better heating effect.
The fluctuation of waste heat boiler flue gas in flow, temperature, composition, dust content and other aspects is one of its characteristics. The nature of the fluctuation can be regular, periodic, or irregular, aperiodic; The characteristics of fluctuation can be gradual. Hebei Horizontal fuel oil steam generator It can also be impulsive; It can be a single parameter or a composite fluctuation of multiple parameters. The selection of waste heat boiler shall first analyze the whole cycle of the main process flow, and determine the flue gas characteristics of each time section in the cycle. small-scale Horizontal fuel oil steam generator manufactor Therefore, corresponding measures shall be implemented one by one in the design of waste heat boiler. The prominent feature is often the main basis for the selection of waste heat boiler.
Effectively prevent and reduce low temperature corrosion of air preheater. Low temperature corrosion is caused by sulfur dioxide generated by combustion of sulfur in fuel. Hebei Horizontal fuel oil steam generator Under the action of catalyst, sulfur dioxide is further oxidized to sulfur trioxide. Sulfur trioxide and water vapor in the flue gas generate sulfuric acid vapor, which greatly increases the dew point of the flue gas, condenses the sulfuric acid vapor on the flue gas side of the preheater tube wall, causing sulfuric acid corrosion of the preheater. The content of sulfur trioxide has a great impact on the corrosion rate of the preheater. The content of sulfur trioxide is not only related to the sulfur content in the fuel, but also related to the oxygen content in the flue gas. small-scale Horizontal fuel oil steam generator manufactor Low oxygen combustion can significantly reduce the oxygen content in flue gas, greatly reduce the amount of sulfur dioxide oxidized to sulfur trioxide, reduce the dew point of flue gas, and effectively reduce the corrosion of preheater. Low oxygen combustion reduces the amount of flue gas. It can not only reduce the exhaust gas temperature, improve the boiler efficiency, but also reduce the power consumption of the forced draft fan and the wear of the heating surface.