The existing industrial boiler flue gas waste heat recovery equipment mainly includes tubular heat exchanger and full heat pipe heat exchanger. Tube and tube heat exchanger can be composed of finned tube bundles. The advantage of finned tube is that it can withstand higher temperature, but has low heat transfer coefficient and large floor area. Shenyang Gas fired hot blast stove The flue gas of industrial boilers contains sulfur and other acidic substances. In the low temperature zone (flue gas outlet section), the temperature may be lower than the dew point of the acidic substances. The acidic substances will dew on the pipe wall, corrode the shell of the fin tube. The fin tube heat exchanger has poor operating reliability and low service life. small-scale Gas fired hot blast stove how much The total heat pipe heat exchanger of boiler flue gas waste heat recovery equipment is composed of heat pipe bundles. Its shell is made of multi-layer composite materials. The heat pipe structure is complex, the cost is relatively expensive, the service life is short, and the steel consumption is large. It is difficult for users to accept it, and it is difficult to promote its application in production. The composite heat pipe heater not only takes into account the heat exchange effect, but also takes into account the economic affordability of the investors in production, which is particularly suitable for the current situation in China's industrial production.
The manufacturer of the pneumatic water tank shall hold the pressure vessel manufacturing license or registration, and have a sound quality management system and system. Shenyang Gas fired hot blast stove The purchased parts of the equipment must have the product certificate and pass the entrance inspection before use. The pneumatic water tank, water pump unit, electrical components and other components of the three-dimensional elastic filler manufacturer's equipment shall be assembled and used after passing the inspection. The equipment assembled on site can be used to inspect the performance of the whole machine on site. The production license issued by the relevant department shall be held. small-scale Gas fired hot blast stove how much When selecting this product, requirements shall be put forward for the following items: equipment composition, equipment classification, equipment working pressure, equipment design flow, specification and quantity of air pressure tank, equipment data, and sanitary requirements. The overall structure of equipment, water pipe, gas pipe and electrical circuit shall be arranged reasonably, and the manufacturer of single hole mold aerator shall reserve space for device maintenance to facilitate operation. The pipeline of the equipment shall be equipped with a safety valve, and the opening pressure of the combined packing manufacturer shall not be greater than 1.1 times of the working pressure. The equipment shared by fire fighting and living (production) shall have a separate fire water outlet.
The main parts of the waste heat boiler can be divided into drum, pipe, header, membrane wall, tube panel, tube box, etc. These parts are the parts with specific process requirements in the waste heat boiler. Shenyang Gas fired hot blast stove For example, the drum should go through metal flaw detection, heat treatment, hydrostatic test and other processes to improve the stability of the waste heat boiler. At the same time, because the header needs high sealing, manual welding is required, and the welding quality needs to be tested. It can be seen that due to the complexity of the working environment of the waste heat boiler, it has special requirements for its internal structural members. small-scale Gas fired hot blast stove how much In the process of designing and manufacturing the waste heat boiler, the process designer should consider the advantages and disadvantages of various processes, and then select a reasonable process to complete the manufacturing of the waste heat boiler. For example, the serpentine parts in the waste heat boiler cannot be bent automatically by the machine, so they can only be bent manually.
System oil drainage: drain the heat transfer oil in the system when the circulating heat transfer oil is between 120 ± 5 (if the oil is not replaced, please find a clean container for proper storage) Prepare an appropriate amount of coke removal cleaning agent for the heat transfer oil system, drain the oil in the gas-fired heat transfer oil boiler system, and disconnect the cleaning system from the oil storage tank (close the valve), including the connection between the high-level tank and the oil storage tank. Shenyang Gas fired hot blast stove Residual oil blowing steps: connect the air compressor at the pressure gauge or other places that can be connected, boost the system to 0.3-0.4MPa, and discharge it instantaneously; Repeat this process until the residual oil is blown out. The gas-fired heat transfer oil boiler, circulating pump, and other heat users form a cleaning circulating circuit for decoking and cleaning: add diluted cleaning agent to the system and fill it up to 1/2 of the water level of the high-level tank. Dosage of coke removal cleaning agent: 10~20%, the specific dosage shall be determined according to the scale thickness. Temperature: 90-95, time: 12-72 hours, which can be determined according to the scale thickness. Rinsing and cleaning: after cleaning, drain the residual liquid in the system and add clean water to rinse twice until the coke remover is free of foam and the water is clear. small-scale Gas fired hot blast stove how much Temperature: 85-95, time: 5-8 hours Water blowing steps: after cleaning, connect the air compressor at the pressure gauge or other places that can be connected, use compressed air to boost the system to 0.3-0.4 MPa, and vent at each low point. Repeat this process until the water is blown out. Waste liquid treatment: the cleaning waste liquid generated in the cleaning process is discharged after being treated in the biochemical tank.
The steam used in the steam generator of the hotel laundry is usually 0.4~0.6MPa saturated steam. The working temperature of steam is not very high. Shenyang Gas fired hot blast stove The steam boiler of the hotel requires high steam efficiency due to operating costs, so it can save operating costs. The area of the hotel is relatively limited, so the steam boiler with small floor area must be selected. In order to control the investment cost and heat loss of the steam pipe, the steam boiler is usually placed on the side of the laundry room. small-scale Gas fired hot blast stove how much The steam equipment in the hotel laundry room can only be turned on when washing, not when washing. Therefore, the steam generator is required to start steam production quickly. Laundry equipment is sometimes opened a lot and sometimes less, so the steam boiler is required to adjust the steam volume within the specified range.
The waste heat recovery of flue gas can not only be used for heating or power generation to achieve energy-saving effect, but also can be beneficial to environmental protection and achieve dual effects of energy conservation and environmental protection. Shenyang Gas fired hot blast stove In general, the important equipment of waste heat power generation is waste heat boiler, which mainly uses heat or combustible substances in waste gas, waste liquid and other working medium as heat source, and produces steam mainly for power generation. There are many ways to recover waste heat from flue gas of waste heat boiler. Generally, comprehensive utilization of waste heat is followed by direct utilization and indirect utilization. small-scale Gas fired hot blast stove how much Generally speaking, if heat sources are needed in the process, the waste heat utilization is mainly comprehensive utilization. First, the heat source is recovered and fed back to the process for reuse. If there is any surplus, it can be used for power generation or as the heat source for central heating; If there is no surplus, it will be directly used instead of being used for power generation; If the process does not need more heat sources, then indirect use, mainly power generation or public heating.
