During the operation of the gas generator set, the full combustion of gas and air generates a large amount of heat energy. The heat energy is converted into mechanical energy through the crankshaft connecting rod mechanism, and the generator converts this mechanical energy into electrical energy. However, some of the heat energy is still taken away by the exhaust gas and discharged from the cylinder block, resulting in the exhaust gas emission temperature of 500-600 ℃. In order to avoid this part of heat loss, waste heat boiler is used. If the high-temperature waste gas is directly discharged without treatment, it will inevitably cause excessive temperature in the workshop, accelerate the aging of equipment, affect the service life of equipment, and lead to a large use of cooling circulating water for the unit. If the waste heat boiler is installed, it can not only solve the above problems, but also generate steam energy for production and domestic use in the mine, so as to realize the recycling and comprehensive utilization of resources.

System oil drainage: drain the heat transfer oil in the system when the circulating heat transfer oil is between 120 ± 5 (if the oil is not replaced, please find a clean container for proper storage) Prepare an appropriate amount of coke removal cleaning agent for the heat transfer oil system, drain the oil in the gas-fired heat transfer oil boiler system, and disconnect the cleaning system from the oil storage tank (close the valve), including the connection between the high-level tank and the oil storage tank. Shanxi Fuel oil steam generator Residual oil blowing steps: connect the air compressor at the pressure gauge or other places that can be connected, boost the system to 0.3-0.4MPa, and discharge it instantaneously; Repeat this process until the residual oil is blown out. The gas-fired heat transfer oil boiler, circulating pump, and other heat users form a cleaning circulating circuit for decoking and cleaning: add diluted cleaning agent to the system and fill it up to 1/2 of the water level of the high-level tank. Dosage of coke removal cleaning agent: 10~20%, the specific dosage shall be determined according to the scale thickness. Temperature: 90-95, time: 12-72 hours, which can be determined according to the scale thickness. Rinsing and cleaning: after cleaning, drain the residual liquid in the system and add clean water to rinse twice until the coke remover is free of foam and the water is clear. small-scale Fuel oil steam generator manufactor Temperature: 85-95, time: 5-8 hours Water blowing steps: after cleaning, connect the air compressor at the pressure gauge or other places that can be connected, use compressed air to boost the system to 0.3-0.4 MPa, and vent at each low point. Repeat this process until the water is blown out. Waste liquid treatment: the cleaning waste liquid generated in the cleaning process is discharged after being treated in the biochemical tank.

The steam generator pressure controller is used to control the generator, because it has no water level display, no board control, and its heating control is mainly controlled by the floating water level controller. Shanxi Fuel oil steam generator When the water level is moderate, the floating point is connected to the control voltage to operate and heat the AC contactor. The generator has a simple structure and is currently used in the market. The common non heating fault of this generator is mainly found in the float level controller. First check the external wiring of the float level controller, connect the upper and lower control lines, and then remove the float level controller to see if it is flexible. small-scale Fuel oil steam generator manufactor You can use the manual to use the meter to determine whether the upper control point and the lower control point can be connected. Check the equipment and check for water. The float can fill the fuel tank, replace the float, and eliminate faults.

The existing industrial boiler flue gas waste heat recovery equipment mainly includes tubular heat exchanger and full heat pipe heat exchanger. Tube and tube heat exchanger can be composed of finned tube bundles. The advantage of finned tube is that it can withstand higher temperature, but has low heat transfer coefficient and large floor area. Shanxi Fuel oil steam generator The flue gas of industrial boilers contains sulfur and other acidic substances. In the low temperature zone (flue gas outlet section), the temperature may be lower than the dew point of the acidic substances. The acidic substances will dew on the pipe wall, corrode the shell of the fin tube. The fin tube heat exchanger has poor operating reliability and low service life. small-scale Fuel oil steam generator manufactor The total heat pipe heat exchanger of boiler flue gas waste heat recovery equipment is composed of heat pipe bundles. Its shell is made of multi-layer composite materials. The heat pipe structure is complex, the cost is relatively expensive, the service life is short, and the steel consumption is large. It is difficult for users to accept it, and it is difficult to promote its application in production. The composite heat pipe heater not only takes into account the heat exchange effect, but also takes into account the economic affordability of the investors in production, which is particularly suitable for the current situation in China's industrial production.

Inspection and use preparation of oil and gas boiler. Inspection of the furnace and flue, and the soot and sundries in the furnace and flue shall be removed. Shanxi Fuel oil steam generator Check the boiler accessories to see if they are in good condition; Whether the cock can rotate easily; Whether the instruments and control devices are in good condition and clean. After inspection, the pressure gauge cock shall be in working condition. Check the automatic control system. Check the auxiliary equipment of oil and gas boiler. Check the combustion equipment to see if the combustion equipment is in good condition; For mechanical transmission system, coal handling system and ballast system, the test steering is normal; The spring of the gearbox shall be properly compressed and lubricated; The indication of coal door gauge is correct. small-scale Fuel oil steam generator manufactor The eagle iron is neat and complete, and the ballast plate is complete. Check the heating surface and ensure that the equipment coupling is firmly connected; V-belt is loose properly; The lubricating oil is in good condition; The cooling water is smooth. After passing the test, install the protective cover, test run separately, and pay attention to the current during idling.