During the operation of the gas generator set, the full combustion of gas and air generates a large amount of heat energy. The heat energy is converted into mechanical energy through the crankshaft connecting rod mechanism, and the generator converts this mechanical energy into electrical energy. However, some of the heat energy is still taken away by the exhaust gas and discharged from the cylinder block, resulting in the exhaust gas emission temperature of 500-600 ℃. In order to avoid this part of heat loss, waste heat boiler is used. If the high-temperature waste gas is directly discharged without treatment, it will inevitably cause excessive temperature in the workshop, accelerate the aging of equipment, affect the service life of equipment, and lead to a large use of cooling circulating water for the unit. If the waste heat boiler is installed, it can not only solve the above problems, but also generate steam energy for production and domestic use in the mine, so as to realize the recycling and comprehensive utilization of resources.

The existing industrial boiler flue gas waste heat recovery equipment mainly includes tubular heat exchanger and full heat pipe heat exchanger. Tube and tube heat exchanger can be composed of finned tube bundles. The advantage of finned tube is that it can withstand higher temperature, but has low heat transfer coefficient and large floor area. Anhui Energy saving steam generator The flue gas of industrial boilers contains sulfur and other acidic substances. In the low temperature zone (flue gas outlet section), the temperature may be lower than the dew point of the acidic substances. The acidic substances will dew on the pipe wall, corrode the shell of the fin tube. The fin tube heat exchanger has poor operating reliability and low service life. small-scale Energy saving steam generator manufactor The total heat pipe heat exchanger of boiler flue gas waste heat recovery equipment is composed of heat pipe bundles. Its shell is made of multi-layer composite materials. The heat pipe structure is complex, the cost is relatively expensive, the service life is short, and the steel consumption is large. It is difficult for users to accept it, and it is difficult to promote its application in production. The composite heat pipe heater not only takes into account the heat exchange effect, but also takes into account the economic affordability of the investors in production, which is particularly suitable for the current situation in China's industrial production.

Oil gas boilers have obvious characteristics. The main fuel is oil or gas. According to their functions, they can be divided into steam boilers and hot water boilers. Most of them are designed with large furnaces, with thermal efficiency of more than 98%. At the same time, they also have the characteristics of fully automatic and safe operation. Anhui Energy saving steam generator Generally speaking, oil and gas boilers adopt excellent boiler body design. WNS horizontal boiler adopts wet back three return structure, which can reduce the exhaust gas temperature and make the boiler thermal efficiency reach more than 90%. Therefore, the combustion efficiency is relatively high, greatly extending its service life. small-scale Energy saving steam generator manufactor In addition, in the design of oil and gas boiler, there are often hinged front and rear smoke boxes. The maintenance method is simple. Most of them are insulated with light aluminum silicate fiber to reduce heat loss. The external use of all stainless steel plate skin improves the appearance quality. In addition, the oil and gas boiler is equipped with an excellent combustion machine, which greatly improves its stability. The combustion machine has an automatic purging function, It can also prevent deflagration during ignition.

Energy saving. The waste heat boiler adopts new heat exchange fins and heat exchange elements, which enables full heat exchange. The boiler efficiency can be increased by 6~15%, and the condensate drainage structure can fully recover the latent heat in the flue gas. The energy-saving effect is remarkable. Anhui Energy saving steam generator Due to the special structure, the total pressure drop is small and the power consumption is small, that is, the smoke pressure drop is small and meets the system requirements. beautiful. Due to the use of efficient heat exchange elements and reasonable structural configuration, the waste heat boiler has the characteristics of compact structure, small size, beautiful appearance, etc. Durable. Heat exchange tubes of waste heat boiler facilities are made of stainless steel aluminum fins for corrosion prevention. small-scale Energy saving steam generator manufactor The thermal stress, anti-corrosion performance and strength are fully considered when the equipment is manufactured, which can ensure the safety, reliability and stability of the equipment, with a service life of more than 25 years.

Diaphragm air pressure tank is an energy storage device composed of a steel shell and a rubber diaphragm liner. The rubber diaphragm completely separates the water chamber from the air chamber. When water with external pressure is filled into the liner of the diaphragm air pressure tank, the air sealed in the diaphragm air pressure tank will be compressed. Anhui Energy saving steam generator According to Boyle's gas law, the volume of gas becomes smaller after being compressed, and the pressure increases to store energy. The expansion of compressed gas can press the water in the rubber diaphragm out of the tank. Diaphragm pressure tank is widely used in central air conditioning, boiler, water heater, frequency conversion and constant pressure water supply equipment. It can buffer the pressure fluctuation of the system and eliminate water hammer to stabilize the pressure and unload the load. small-scale Energy saving steam generator manufactor When the water pressure in the system changes slightly, the automatic expansion and contraction of the diaphragm air pressure capsule will have a buffer effect on the change of water pressure, which can ensure the stability of the water pressure in the system, and the water pump will not be opened frequently due to the change of pressure.

System oil drainage: drain the heat transfer oil in the system when the circulating heat transfer oil is between 120 ± 5 (if the oil is not replaced, please find a clean container for proper storage) Prepare an appropriate amount of coke removal cleaning agent for the heat transfer oil system, drain the oil in the gas-fired heat transfer oil boiler system, and disconnect the cleaning system from the oil storage tank (close the valve), including the connection between the high-level tank and the oil storage tank. Anhui Energy saving steam generator Residual oil blowing steps: connect the air compressor at the pressure gauge or other places that can be connected, boost the system to 0.3-0.4MPa, and discharge it instantaneously; Repeat this process until the residual oil is blown out. The gas-fired heat transfer oil boiler, circulating pump, and other heat users form a cleaning circulating circuit for decoking and cleaning: add diluted cleaning agent to the system and fill it up to 1/2 of the water level of the high-level tank. Dosage of coke removal cleaning agent: 10~20%, the specific dosage shall be determined according to the scale thickness. Temperature: 90-95, time: 12-72 hours, which can be determined according to the scale thickness. Rinsing and cleaning: after cleaning, drain the residual liquid in the system and add clean water to rinse twice until the coke remover is free of foam and the water is clear. small-scale Energy saving steam generator manufactor Temperature: 85-95, time: 5-8 hours Water blowing steps: after cleaning, connect the air compressor at the pressure gauge or other places that can be connected, use compressed air to boost the system to 0.3-0.4 MPa, and vent at each low point. Repeat this process until the water is blown out. Waste liquid treatment: the cleaning waste liquid generated in the cleaning process is discharged after being treated in the biochemical tank.